Bob, it only happens on very low material, but when it does, the sound is scary bad and sounds partly mechanical and electrical. It's sort of like the speaker is hitting the magnet or something. I may not have my audio terminology correct so help me out if I'm wrong. I would appreciate any constructive advice. The sub is located sort of in the middle of the wall since no corner is available in this room. So I don't get the bass boost you're speaking of.
Mike, I can turn it down but it still happens, just not as loudly. I don't know how playing with the crossover would change much. Any ideas? Thanks, guys.
That sounds more like you are bottoming out the driver than amp clipping to me. If you drive the sub hard enough to exceed the driver's excursion, it will cause a metal to metal sound. I have never done it with my sub, but have seen other people describe it. It is very bad for your driver, and will end up breaking it eventually.
I am surprised you can do it that easily. Maybe something is wrong with your driver?
BTW, I recently "upgraded" my old energy sub. I bought an apex senior sub amp from apex-jr. I would not fit in the sub, so I made a "frame" for it out of 1x4's, and have it sitting next to my sub. The sub is hidden, behind the couch, so appearance does not matter. Only problem is that it is more succeptible to hum now.
But, this is only temporary, I am almost done building a rythmik sub.
Randy