Hi Eheider, all,
Here is a good set of basic design criteria to design a SS amplifier
to sound superior to most of what is currently available:
Choose active components and topologies that exhibit the following
excellent characteristics: Fast settling times, Excellent waveform
symmetry and very high slew rates.
Logical. However, full of pitfalls. Sometimes, devices which look
humble on the datasheet next to another, highly touted device,
perform FAR better in real life.
Example: Sanken RETs look fantastic on paper, and indeed measure
very well, yet when in actual circuit, their real life current
delivery is modest before onset of gross distortion. By comparison,
BD 249/250C (European versions of TI's TIP 35/36C, however somewhat
improved) look almost like cripples compared to Sankens, but in real
life will deliver far more current than the Sankens for the same
distortion. Sankens are rated for 18 amps, BDs are rated for 25 amps,
yet are far cheaper and also in plastic pack.
The usual "argument" that the Sankens are rated for 60 MHz and are
therefore better than the BDs, which are rated at ">3 MHz" is only a
half-truth at best, if one uses the output stage at unity voltage gain.
Not many amps will have a full power bandwidth of 1 MHz, let alone
more. But what is often overlooked is that those BDs have a Ton time
of just 350 nS and a Toff time of just 450 nS, inherently symmetrical
and far better than most other devices costing much more.
Almost the same argument could be used in favor of Motorola's great
pair, MJ150022/15023; they look modest on paper, but perform really
wonderfully in real life. And they are well neigh indestructible, you
need a sledge hammer to really hurt them assuming you have not subjected
them to excessive voltages.
I am not promoting any obove any other, but I am hinting that much, not
to say most, audio design today is about hip parts and hip devices, not
infrequently against all reason. Not that many don't know this already.
Choose output devices (or topologies) that allow the amplifier to
better control the drivers of a speaker with excellent control of
back emf by virtue of an extremely high dampening factor.
This should be simple enough - use emitter-follower configurations,
with a predriver-driver-output stage. This yields the fastest possible
response and low distortion, unless something is very wrong in the
actual implementation, in addition to a low output impedance.
Choose output devices that swing high current values so that you
can use fewer devices total per channel.
Well now, this is the king size dilemma, because it begs the question
just hom much power do you want? If you want the power amp to be the
ideal voltage source, then you have a doubling of power output with
every halving of the load impedance. So, how low do you want to go?
4 ohms? 2 ohms? 1 ohm? 0.5 ohms? Hey, I know you are not supposed to
use audio power amps to drive welding arcs, but some people out there,
like for example Electrocompaniet, actually specify their amps at 0.5
ohms.
Next, what's "power"? Is that on a continuous basis, or in impulses?
If in impulses, how long is an impulse, after which it becomes a
short circuit? IEC recoomends 20 milisecs, but I disagree with that,
my personal criterion is 100 milisecs. This is a VERY important
question, because it will change EVERYTHING - power devices, power
supplies, heat sinks and ultimately, the very size of the amp.
My personal response to this is continuous down to 2 ohms, below
that, impulse only. But, in my view, this applies to maximum output
voltage swing before clipping, or in other words, not the simple rated
continuous power, nut the actual impulse power the amp is able to
deliver. For a nominal 100W per side amp into 8 ohms, mine wiill deliver
about 150W in impulses before clipping, so into 4/2 ohms I would
expext ideally 300/600W in impulses (T=100ms). Which is why I use 600 VA
toroids per side in what is nominally a 100W/8 ohms amp, and why some
people give me funny looks.
But this rules out single ended output stages (I don't like the sound
of the latest UHC MOSFETs). It can be shown that using multiple output
devices keeps them far more in their SOAR, and hence provides better
linearity and lower distortion, especially under high power conditions.
Next, dividing your power stage into more trannies allows you to use
the heat sinks much more efficiently.
The objective problem you do have is matching those devices. But I would
refer you to the site of SGS-Thomson, there used to be a text on
solving this problem in several rather ellegant ways (ellegant because
they are simple and effective). Unfortunately, after my recent Windows
induced hard disk crash, I have lost the addresses.
I believe in multiple output device stages. My rule of thumb is to have
as many devices as required until my nominal 8 ohm power output is about
10% of the absolute device capability. Thus, for a nominally 100W per
side amp, I'll use four pairs of output devices. Notwithstanding the
above reference, I will match them anyway.
Physically orient the power supply transformer so that the magnetic
field has the least amount of interaction with the front end and
output circuitry.
Well, I stick my power supplies inside a full Faraday cage, so I don't
have any problems like that.
Active current source (instead of resistor) all front end active
devices.
Haven't done it any other way for the last 20+ years. But you are quite
right, much of the industry still sticks in a plain resistor and hopes
for the best. When they feel like flaunting it, they actually add a
zener diode with a parallelled capacitor too. Wow!
Realize that the power supply (and all the wiring, rectifiers
& regulators) are actually part of the amplifier's sonic signature
(just like the other active transistors). Choose power supply
components after testing many different brands of components listed
above (instead of just "spec-ing" by current/voltage needs and low
noise specifications).
Amen to that!
Pay particular attention to power supply capacitors and their sonic
signature (black gates or Jensen four terminal caps are typically
considered the absolute best sounding).
Agreed in principle, disagreed in component selection. When I want the
absolute best and money is of no consequence, I buy and use Siemens
Sikorel caps. Never saw, measured or heard any better - but at a price.
Not too well known in North America, just like Jensens are not well
known in Europe.
Parallel all fuses in the signal chain with high quality film
capacitors.
Logical and recommended.
Do not use green solder mask covered circuit boards as the poor
dielectric of green solder mask ink has a slight "blurring effect"
on the overall sound.
I must admit this is my very first time to ever see something like
this. Surely not all green solder masks are of the same quality, as
they are not from the same souce?
If not green, then what? Blue?
How about sandwich boards? Copper underneath, then a layer of gold
plating, then a layer of solder?
Pay attention to both the input and output wiring and its overall
sonic signature (i.e. test different wiring to determine it's sonic
character on an amplifier's overall sound).
Absolutely! This can't be repeated often enough (unfortunately).
The above general ideas for obtaining a decent sounding SS amp are
typically not prevalent in any one amplifier design (YET THESE IDEAS
ARE NO BASIC BRAINERS!). IMHO if these basic ideas were implemented
during the design faze of more amplifiers we would have a plethora
of great sounding amplifier choices.
Aha, but implementing these ideas costs money, even for megabuck
companies buying by the truckload, like Panasonic/Technics, Sony, etc.
Given the more or less standard multiplication factor of 2.5 minumum
(price at factory door to final retail price), typically 2.8-3, it's
easy to understand why the big boys will always prefer NJR's 4558, which
they buy at 10 cents a piece at 5,000+ to say AD826AN, which they
can't have for less than $1,80; that $1.70 will in the end turn out to
be a difference of (1,70x2,8) $4,76, or double that if more than one are
needed. Furthermore, a "saving" of $1.70 on a series of 100,000 represents
a nice sum of $170.000 - have you any idea just how much advertising
space $170K can buy? And they will always rather adevrtise than use
good parts.
So they invented "Special Editions", "Precision", etc versions, which
are basically the same thing, but with better components. As a random
example, look at Marantz CD6000 KIS; instead of a weedy transformer, they
throw in a 80 VA toroid. Wow! That's progress for you, really the art of
music making. Next they copper plate the chassis. Wow again, some
discovery, makes you wonder why they use aluminium in their top of the
rande model then. Etc, etc, etc.
Good god it's 2003 yet many of above basic ideas still foreign to
most amplifer designers! Do they all live in a bubble!!!
No, they live in the modern audio industry, and every engineer has two
hawks looking over his shoulder, one is an accountant, and the other is
a PR manager.
Let's face it, the modern audio industry really cares only about sales
figures, dollars and cents, the sound of it all has been forced at gun
point to move to the back seat. Real audio still lives on on the margins
of the audio industry, with the little guys, who are still trying to do
it the right way.
But I'm glad you asked the above question, it should explain to some
people here why I have such scorn for the mainstream audio industry.
Practically all of what you said above was listed in Prof Matti Otala's
legendary texts in IEEE in 1972-1975, when he first identified TIM and
produced methods to get rid of it, and when he noted that speakers were
very complex loads, and again produced methods to grapple with that too.
Cheers,
DVV