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VERY interesting richidoo. So, the input voltage needs to be only 270mV? That seems crazy. Where did you happen to see that information? As I reduced the volume on the DAC it definitely helped with the breakup, but didn't fully eliminate it. However, I don't believe I ever reduced the volume enough to achieve 270mV - maybe 1V at best. Can I actually just hook a multimeter up to my cables and see what my voltage is? I've never had to worry about this kind of thing with any other piece of gear before.
Yes, an amp can distort even at 50% of its rated input voltage if the load is very low impedance, which demands current above what the amp can source. But the B&W 602 is rated 8 ohms with minimum impedance 5 ohms, so that's not the problem. If you know your source and cables and everything are OK then it's the amp.From your description it sounds like worn out power tubes. If they say Prima Luna on them then they are the likely culprit, imo. I would replace with Gold Lion 12AU7s and KT88s = $510 from Jim McShane. It's wise to assume a used tube amp will probably need a set of new tubes and be pleasantly surprised if it doesn't. The seller might give you an idea of the hours on the tubes. This amp runs them gently, so you could expect to get 2000 hours for the output tubes which is only about 1-3 years if it's well loved. Due to the good build quality of that brand it's less likely, but it could also be a fault in the amp. Resistors sometimes fail in tube amps, and can make horrible sounds. High voltage power supply caps could be faulty, bad solder connection, etc. I assume its coming from both channels, so it's probably worn tubes, or a power supply issue. A dirty volume control or source switch would make "static" noise, that doesn't sound like what you're describing.
Btw I have PL Evo 300 arriving soon. Are Gold Lion best new production 12AU7? What about RFT. My best 12AU7 I have is my only pr of Mullard NOS CV4003! Also are JJ or GL KT88 better all around than KT77 Gold Lion?
I like Gold Lions because they are reliable, sound really great to me, consistently good reviews of all their tubes, and they are made by an American-owned company in Russia. I have used and loved GL KT-88 but I've not tried the Gold Lion 12AU7 as it was not available the last time I ran a 12AU7 preamp. My tube seller raves about GL quality and he says that his customers like most of the GL types. I never tried RFT. Maybe you can use your Mullards as two of the 6 preamp tubes if you learn the tube layout, that is, which tubes make what amplifier stages. Some of the six will have more effect on SQ than the others, usually the voltage gain tubes.I never used GL KT77, but I did use JJ KT77 way back and it was utter shit. I loved my GL KT88s in ARC VT100, very nice!