Perhaps I missed it but there is no mention of an A/B test of line level vs passive crossovers.
There is no mention of any a/b test on John's page.
At the Iowa DIY 2004 gathering I was able to listen to Jim Salk's Veracity 3 (passive) and John K's NAO (active). Both speakers sound extremely good, but the sound quality was equal IMO.
There are two other comments that are very valid in many cases.
I had outlined was suitable for measurement of phase, but rather to integrate the levels of the drivers under measurement and to then equalize to a suitable flat response.
Interesting topic. I went ahead and tried an active crossover because I was curious about this subject. So far, I am of the impression it really makes a significant improvement.
In may commercial cases this will likely be VERY true. I believe this is simply due to stamped driver parts, off-center, non-concentric, out-of-round etc etc parts in the driver motor and no/poor QC at the end of the assembly line. It is might be due to fading electrolytic capacitors in the crossover. Basically, I think the quality of crossover implementation and quality control in commercial loudspeakers is... junk. However, I cannot back this up with facts, and I will not back this up with measurements. This would land Dave Ellis is a court room, and I simply don't have the time for this.
Dennis Murphy has measured and posted a few response curves from commercial loudspeakers
www.murphyblaster.com . I believe his commercial measurements were always sub-par. Dennis can do this simply because he IS the audio enforcement "CZAR" in Washington D.C. . In this regard, I have no problem believing that you might indeed iimprove upon many commercial designs.
Some folklore... my memory abou this story is a bit clouded, and my source for this information is not 1st hand. Nonetheless, I do believe this story true, and message valid. A few years ago there was a great guy who built small speaker called the Spica. This speaker was very well appreciated and well engineered. Maybe 1000 of these speakers were sold. The "one man show" was very successful, and someone else decided to purchase the rights to this speaker for a fair sum of money. I think $50k to $150k seems about right, but my memory is a bit foggy. The builder agreed to continue his work on the project under the supervision of the new product owner. Anyhow, the new owner decided the European drivers were too expensive, and sourced "different" some drivers from China. The new drivers were not consistent, measured poor, and sounded poor. The endeavor towards lesser value and more profit failed. The builder was very upset with the poor quality drivers because he was concerned with quality. This happened maybe 8-10 years ago.
Recently some drivers from China (i.e. Usher) are much better, but IMO continue to lag behind the very best drivers (i.e. Accuton, SEAS Excel & Scanspeak, Skaaning) from Europe. I believe there are a few reasons for this.
1. The very best drivers require machined parts and tight tolerances.
2. The very best drivers require extensive R&D by engineers with many years of experience.
3. The very best drivers require "custom built" parts (i.e. surround & spider) to obtain the very best sound quality.
I believe the folks in China (with VERY few exceptions) are NOT implementing these things.
Further, it's my opinion that any commercial hifi loudspeaker in the USA that retails for less than $1k uses drivers & parts from China.
I mention these things to illustrate my view of the commercial loudspeaker industry. This isn't disheartening, it's business. Making a profit in hifi is a very difficult task. In this day, marketing is much more important than sound quality because... most folks (even audiphiles)... seldom listen to live unamplified music.
back on track...
One thing I have noticed is that some things really don't sound significantly better, like the radio right now. It sounds as flat and bland as it did with the passives.
Yep, the source will be the weakest link in this chain.
It's obvious to me that the EQ employed in the passive crossover wasn't all that sophisticated.
Yep, I think you are right on target. Crossover parts & design cost money.
BTW, the active electronic crossovers I consider useful for home use are borrowed from the sound reinforcement field and utilize a 4th order topology giving in phase alignment to the drivers.
4th order LR will come close, but the phase of the drivers also depends on their acoustic centers.
And, you can change the crossover frequency while listening to music.
This is very significant - good on ya'! A good ear can certainly discern quality and correct presentation with music. For me, this took a some time at the symphony and time at the measurement bench. It didn't come easily, but my ears are now fairly keen.
Whew, that was long.