Well as a few of you might know, its been a very long road, but they are done!
The jist of my story is explained in my post
hereSo, after many starts and stops (
here,
here and
here...), they are finally done.
It really wasn't that bad a project, I just got side-tracked onto different household projects along the way.
I varied from the 'standard' construction by covering my box in 1/4" birch veneered plywood. Then I cut 3/4"X3/4" chamfers along all the vertical edges. On those edges I glued 2" wide stips of birch edge-banding. The overhanging edges of the banding were cut and trimmed flush to the outside edges of the box.
They are just getting broken in now, but I must say they sound remarkable. Even my lovely wife is impressed...
Quick story about the kind of customer support with which Danny spoils us. I bought this kit from a gentleman out East who never finished it. Well, it took me almost 2 years to finish it. About a week ago I was un-boxing all my woofers for the first time. As bad luck would have it, one of the woofers had a cracked frame (they're cast frame drivers). Crap, I thought, I guess I'll have to buy a new woofer from Danny. I e-mailed him with the news. Danny basically said no problem, I'll send you out a new driver right away (gratis). Do you believe that?!? Not only was this kit originally purchased upwards of three years ago, but I'm not even the original owner.
I think they turned out pretty good (of course I know all the flaws, and I'm not tellin'). Below are some pictures from my
gallery (don't worry, those external crossovers will be getting their own boxes). I'll add some more comments on their performance shortly.
edit: I pulled some pictures out, so this thread isn't such a bear to load.