I'm planning to make a total of 3 subwoofers out of the recent M+K subwoofer box giveaway from Deepsurplus. I already bought their 12" woofers (sounds pretty good for the price) and M+K 250 watt plate amps and built one sample.


It sounds quite good and I gave it to a friend (in photo), but I plan to build 2 more (maple) but house the M+K plate amp outside the box for better isolation and decrease noises that come from the plate amp. The plate amp does not come with an internal cover, so I'll need to build some (minimal) external boxes for them and use *something* (what?) to seal the back of the box, meant for the plate amps.
Another big reason for not mounting the plate amp on the box is that of the 2 boxes left, only one has the right-sized cutout to fit the amp, but the box has non-stock through-holes with metal inserts, some of which must be stripped because even right-sized screws just keep spinning on half the holes/inserts. The second box has much smaller, irregular cutout, so it won't fit the amp anyway.
To add to the issue, the 2 other boxes have slightly smaller driver cutout, so the driver above won't fit. The outer hole needs to be widened by a few militers all around as well. I'm thinking of buying a drum sander for this..
I do not own any woodworking tools at all, so I'm looking for easy ideas or local wood shop/carpenter who can do the job cheaply for me. My zip is 91784, So Cal...
The specs on the plate amp is here:
http://www.apexjr.com/Apexsenior.htm