I am keeping true to the design. I have fooled with the square and even round tubes. They offer new challenges (plasticlay melts), and are way more difficult to produce with uniform outcome. The open channel allows for proper allotments of solder (see Audio Basics) and plasticlay. The notch is much easier to make and right now, the U-channel is cheaper to buy.
If I do go into production, it will be expected that each and every Longhorn be made the same, have a nice appearance and actually work. To do this, I will follow the recipe to the letter, or I wont make them at all.
The way it's shaping up (for now) is that Frank get's the order like always, I build and ship. You pay Frank. Simple sweet as it should be.
Wayner