New shop project

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mgalusha

New shop project
« on: 24 Jun 2009, 01:59 am »
Not exactly an audio project but many will be built here. Our basement was completely unfinished and I had been using a corner for my lab/shop area but in the winter it tends to run about 50 - 52 *F and it's brutal. So after some saving we were able spring for getting the shop area finished off.

Today was day one of construction. The sad part is I won't be able to use it for a while because recent foot surgery. I've asked my wife to snap some photos for me.


JoshK

Re: New shop project
« Reply #1 on: 24 Jun 2009, 02:11 am »
Very nice.  Put in lots of power outlets!


bpape

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Re: New shop project
« Reply #2 on: 24 Jun 2009, 02:15 am »
Sweet Mike!  I'm sure there will be a lot of great sounding stuff coming out of that room.

Bryan

whubbard

Re: New shop project
« Reply #3 on: 24 Jun 2009, 03:50 am »
Looks nice! Outlets are a must. I have 24+ in my small shop.
You also should look into a proper way to deal with dust if your doing wood/metal work.

-West

TomW16

Re: New shop project
« Reply #4 on: 24 Jun 2009, 05:57 am »
Interesting construction there Mike.  It looks like you have a floating bottom plate.  Enjoy the workshop!

JohnR

Re: New shop project
« Reply #5 on: 24 Jun 2009, 09:56 am »
Awesome. A finished (and equipped) workshop will be very cool. I mean warm :D

MaxCast

Re: New shop project
« Reply #6 on: 24 Jun 2009, 11:33 am »
The most important question is what kind of system are you going to install.  :D

mgalusha

Re: New shop project
« Reply #7 on: 24 Jun 2009, 01:29 pm »
Very nice.  Put in lots of power outlets!

Yep, I talked with the electrician yesterday, I'm having him put in 2 x 4 plex on each long wall and a single 4 plex on each short wall, so I'll have 24 in total split over to 20A circuits. I've opted for a drop ceiling with 4 x 4ft fluorescent lamps, so it's gonna be nice and bright.

Looks nice! Outlets are a must. I have 24+ in my small shop.
You also should look into a proper way to deal with dust if your doing wood/metal work.


The wood/metal work will stay in the garage, this is going to be used primarily for electronics. I'm sure a few odd holes will be drilled in metal but it's actually a fairly small space, about 12 x 16 ft, so no room for machines. Much of the room will be work benches and shelving, for as my wife says, I have a lot of stuff though I think she might have used another word for stuff. ;)

I am going to put in some type of exhaust for soldering fumes. Wasn't a big deal when working in a 1500sqft space but now that it's going to be sealed off for warmth I don't want to be sucking fumes during a marathon build. :)

Interesting construction there Mike.  It looks like you have a floating bottom plate. 

Sharp eyes. :) Yes, floating walls are required by code in Colorado because of heaving soil though our house seems very stable.

The most important question is what kind of system are you going to install.  :D

Ha! Well for now it will get the existing shop system which is a PC with an ESI Juli@ 24/192 card feeding my modded (what else) Swans M200 speakers. The ESI card was purchased for measuring but plays music quite well and of course will play any file I happen to have. The nice thing about the Swans is built in amplification. Just a chip amp but when it blew a PS cap I took the opportunity to tweak it up a bit and they actually sound pretty good.

JoshK

Re: New shop project
« Reply #8 on: 24 Jun 2009, 01:37 pm »
So this will be "the lab".  My lab is also in the basement with the woodshop.  An unfortunate mix, but I am working on a flexible system for keeping the dust in the ww area.

MaxCast

Re: New shop project
« Reply #9 on: 24 Jun 2009, 01:38 pm »
just a few more thoughts.
AC in the ceiling.
Air supply if you have a compressor.

JoshK

Re: New shop project
« Reply #10 on: 24 Jun 2009, 01:47 pm »
I know your an old pro, but it never hurts to be too cautious when working with high voltage.  http://www.tubelab.com/Safety.htm  has a good little section on a safe work space.  If you intend to do much high voltage tube designs, I might get some of those rubber mats for your work space to isolate yourself. 

BobM

Re: New shop project
« Reply #11 on: 24 Jun 2009, 01:50 pm »
Foot surgery? I hope you didn't step on a nail  :thumbdown: :icon_frown:

Looks good. Make sure the workbench is high enough so that you don't get back problems when working and soldering. And remember, a good peg-board and tool organization goes a long way.

Enjoy,
Bob

mgalusha

Re: New shop project
« Reply #12 on: 25 Jun 2009, 02:00 am »
AC in the ceiling.
Air supply if you have a compressor.

Thanks Rich but even in the dead of summer the basement never gets hot, perhaps 75* or so. As for air, I have a compressor in the garage but have thus far rarely felt the need for compressed air in the electronics shop (such as it was). I do keep a can around but even that lasts for a long time as it's rarely used.

I know your an old pro, but it never hurts to be too cautious when working with high voltage.  http://www.tubelab.com/Safety.htm  has a good little section on a safe work space.  If you intend to do much high voltage tube designs, I might get some of those rubber mats for your work space to isolate yourself. 

I've seen his guide before and it should be mandatory reading for anyone working on electronics. A lot of very good information in there. I will likely put down some rubber mats though the new sub floor will be fairly well insulated, 1/2 of ridgid foam with 5/8" T&G ply on top and then some type of linoleum or similar on top.

Speaking of high voltage, I am very careful when firing this up:


This is a ISCO 494 electrophoresis power supply. It's good for up to 600V @ 300mA or 2KV @ 90mA. Just the ticket for tinkering with tubes though one couldn't run a big power amp off of it. They are dirt cheap on eBay. I bought mine from these folks and had zero complaints.

Foot surgery? I hope you didn't step on a nail  :thumbdown: :icon_frown:

Looks good. Make sure the workbench is high enough so that you don't get back problems when working and soldering. And remember, a good peg-board and tool organization goes a long way.

I've had the same benches for years, I bought 4 of them from a guy some years ago. Roughly 4ft wide with Melamine tops. Sturdy and strong, they will almost certainly outlive me.

As for the foot, tendon surgery, no walking for 5 more weeks.