[marchewd]

Jim,
    What is the best way to get this cutout?  Do they make a rectangular punch that would be a perfect fit?  If not, use a regular knockout punch and file the sides?  Use a dremel?

Thanks,
Dan

[randytsuch]

I use the biggest drill bit I have to start, and get as much out as I can this way.
After that, I use a nibbler to take out the rest.  I usually am not patient enough, and take out a little too much, so you can see it. 

But, IEC's are forgiving, they have a plastic edge that hides most of your mistakes. 

You can make a pretty bad looking cutout, but it will look fine with the IEC installed.

Randy

[hagtech]

I do it the hard way.  Small drill bit, perf around the edges with a hundred holes.  Then clippers to break remaining dingleberries.  Middle falls out.  Then use a rough metal file by hand to clean up edge.  It actually can give very good results.

jh