1) Given your diagram/rendering of the system, I would consider angling the side walls of the cabinet out for a smoother transition to the wall and I would also plan for maybe three variations from straight, to angled in slightly, to angled in strongly. Build the baffles and wire them up and using some weather seal and quick cut plywood for the varrying sides, protect the baffles and maybe just clamp them in place to do a quick experiment regarding effects on imaging. I agree with Rick that the system should have a very symetrical dispersion pattern, and I think it might even sound better flush with the wall (building a false wall in front of your bricks to act as baffle and cabinet...), but exactly what kind of sound stage emerges in a given room is still a tricky thing IMHO, so with a project of this caliber I would try to leave some options open.
Good ideas, but I am (as the sketch below will show) a bit limited in space in the current room. Angling the sides enough to make a difference will take to much space unfortunately, and a false wall will not go well with the W!

I am thinking of a solution where the speaker is secured to the wall on top in a way that allows it to be angled out quite a bit and fastened at that position. Combined with a mounting on a base larger than the speaker footprint and bolting to this I should get enough stability. A bit of decoupling between floor and base as well as some foam against the wall should take care of unwanted resonances. Have to work on this!
4) I hope to some day be in a position to do some of these experiments myself, if things sounded good with drivers paired up like that and running out past 3kHz, might be worth going to a manufacturer and having them build two small cone drivers on each side of a very thin planar that only had to do down to 4 or maybe 3 kHz or some point in between, and keep the horizontal c-t-c under 4.5 inches by mounting all three drivers to a commond, single flange. One that is rectangular so that they can almost form the front baffle themselves, just screwing each corner of the faceplate into side rails and maybe a rubber gasket between and underneath them or something... anyways, if it could be done for $25 dollar a unit and they wanted a thousand minimum, I could probably put a group together to make it happen...
Cool idea, and it would certainly make the baffle-building process a lot easier! Still, I am leaning towards the low (<1500) x-over also for other reasons than c-c. Our hearing is very sensitive in the 2,5 - 4,5 area, and if we can keep the x-over out of this region it can't hurt. The Fletcher-Munson curves indicate that the area around 1,2k is an optimum in this regard (That is unless you can push it down to under 500), but in general well under 2k should be a good idea.
all just food for thought. Again, a very cool project and I wish you the best of luck.
Thanks!
Rick: Didn't mean to say the Neo3 has better dispersion than the Fountek - should have been 'better dispersion than the Neo8'...

I have no doubts the Fountek is the better driver over 10k, what I am trying to figure out is if it is deserving of its price premium for me...
Your argument on increased comb-filtering with the Neo's is a good one. Hadn't actually considered that, but particularly for the Neo3 (which also has a lower radiating % than the Neo8 when arrayed) this is a potential issue. Hmmm...

...Suggest you make some time and build the prototype - some real experience with this setup would be good!

Dayglow: Sorry about that, not my intention to put words in your mouth. A bit sloppy in the wording I see, what I should have said was that I had a suspicion as to what way you were leaning...

Anyway, I made another sketch more in line with what this hopefully will look like:


The two boxes are the subs (already in use). I am thinking of using part of the bottom space for wiring (plenty of that..) and possibly class D amps, getting them out of the rack.
The room is a bit off a mess shape-wise and there are some seriously solid walls around parts of it. There is also a flight of stairs up in the back right corner. I plan to get some absorbing material on the two first-reflections on the side walls - a bit lively without. Seating is about 3,5m (10-11 feet) from the front wall (room about 5m front to back).
-A