Hi Scott F.,
Wow, what an in-depth post! Thank you so much for taking the time and sharing your speaker vision with us. I suspected that there were some closet speaker designers out there with some excellent ideas.
I have built speakers with and without impedance compensation circuitry, and my experience doesn't entirely parallel yours. Note that you can't just slap a Zobel into a circuit - the circuit has to be designed as a whole (without cutting corners), then measured, then refined, then measured, then refined... and then listened to with fresh ears. And if it's not right, find out why and start from there. Adding a Zobel will indeed suck the life out of the sound if the whole circuit isn't re-designed taking everything into account.
Now it's pretty easy to build a speaker optimized for a given tube amp with a high output impedance, but unless that speaker's impedance curve is quite smooth the tonal balance will be wrong with a different amplifier. I found this out the hard way. Designing a speaker that retains the same tonal balance with a wide variety of amps is not easy. If a multi-way speaker is going to work well with a wide variety of amplification, I think that some sort of impedance compensation will probably be called for - even it it's just in the component values chosen rather than in an obvious Zobel.
For the record, my 92 dB "tube-friendly" speakers are being used with a zero negative feedback 2a3 SET amp by one of my customers, and he's coming from hotrodded Klipsch LaScallas. I showed with a very low feedback, 30-watt OTL amp in one room and a 5-watt zero-feedback SET in another at last year's RMAF. In the latter room we did manage to clip on very loud solo piano passages, but other than that no problems. So I think impedance smoothing can be overall beneficial if done right.
I have built several speakers with first order crossovers, and here is one hurdle they present that is seldom mentioned: It's difficult to get a smooth power response and a smooth on-axis response at the same time with a first order crossover. Personally, I place the higher priority on the power response.
Here's the problem: Assume we have a driver that's behaving as a piston. Above the frequency where the driver's diameter is equal to about 1/3 of a wavelength, the driver's power response begins falling at 6 dB per octave (assuming flat on-axis response). Now if we only used drivers below the frequency where their diameter was equal to 1/3 wavelength, hmmmm.... I think there might be a window of opportunity here.
One possible issue is this: With a first-order crossover, the drivers will have output way above the crossover point, so any narrowing of radiation pattern up there will still have an effect on the power response. Still, I think this approach has promise.
Regarding enclosure design, I have nothing against sealed boxes but the woofers whose midrange performance I like tend to be woofers that work best in vented boxes. Also, with a vented box it's possible to tailor the shape of the low-end esponse curve to take into account the speaker's acoustic environment. For example, I incorporate variable port length into my designs, and as a result the bass tuning can be optimized for a very wide variety of acoustic conditions. Personally, I prefer tuning well on the low side, trading off some extension for a more natural sound with better pitch definition. Offhand I don't know of any 92 dB efficient woofers that will give you decent bass extension in a sealed box, though there are probably some out there.
I would rather not use multiple drivers over the same frequency range as it causes the power response to start falling sooner because the drivers increasingly cancel one another as we go up in frequency. I also dislike the lobing.
It will be much easier (and much less expensive) to do what you are talking about in a 90 dB speaker rather than in a 92 dB speaker. But I'll see if I can find 92 dB drivers that would work.
This is project is, in my opinion, a definite possibility if you can live with a vented box. If not, then we'll have to juggle a harsher set of tradeoffs as far as efficiency, bass extension and box size goes. Briefly, expect to at least double your box size requirement when going from vented to sealed, while at the same time losing some optimizing flexibility.
Duke