konut,
Thanks for bringing my fantasy to an end.
Hey…I’m not out to rain on anybody’s parade here or slam other designs. I was speaking in terms of the absolute. As I said, there are many designs that use an approach similar to your idea, and according to popular opinion, they work quite well. In fact, since our waveguide takes our tweeter down to 600-700Hz, we could have easily used that very concept – with a different woofer and (probably) tweeter. Truth be told, in all likelihood it would have even made the crossover design easier too.
But, for the very reasons I outlined previously, we chose not to. You have to remember that across the loudspeaker market, most consumers have been comparing the performance of products – one to another. Across the board most have more in common than not and therefore sound alike in many ways. The definition of “insanity” is doing the same thing over and over and expecting different results. We had reviewed these issues long before we committed to design and concluded that if we truly wanted to improve on the state-of-the-art, we had to do something different…hence the waveguide.
For us, the problem is that to this day so few have really heard the results of our products and those that are aware (but haven’t heard) can’t really imagine that our stuff is all that much different. Not to be bragging, but we’re not really on a level playing field with most of the competition, yet there are only a handful in this world that really know for sure. The upshot is that unless you do something a little more extreme as we have, you’re going to get results similar to what has come before. Certainly, that’s not necessarily bad though as there have been many speakers over the years that are considered to be quite good that have used the heretofore commonly used techniques. It’s all a matter of degree.
The cornerstone of the problem for most designers has always been the fact that they can’t cross the tweeter over much below 2KHz and the woofer/midrange generates cone break-up distortions in the 500 – 5Khz band. Using a midrange just “pushes” those byproducts up to a higher frequency, but then most designers feel the need to make use of the advantage it offers by reducing power demands on the tweeter, so consequently they raise the crossover frequency to the tweeter. By doing so they loose a lot of the potential they would have otherwise gained with respect to reduced cone distortion. In retrospect, I guess that’s still less offensive than a screaming tweeter, so it seems their reasoning is valid. Even still, the use of a midrange is clearly not a panacea with regards to cone distortion and it adds complexity to both the crossover and the vertical polar response. Oh, and you can bet that the midrange driver that can compete with our 1” dome tweeter/waveguide, with regards to speed and low cone distortion…is rare indeed.
The requirements for a cone-based driver to get around the above issues and provide a “nearly” full range response are many. The Accuton ceramic drivers appear to have come the closest, but according to Linkwitz:
http://www.linkwitzlab.com/mid_dist.htm they too have energy storage issues.
I would suspect that some of this may be in the mechanical assembly rather than the cone, but I could be wrong. If I am correct, that would be good as it is more easily corrected. If I am wrong, that is a problem as we are right back to where we started.
How would the “ideal” quasi-full range driver be constructed? Well, first of all we need to start with a 6-8” driver for decent L.F. extension, that has an incredibly powerful magnet/motor assembly. That would initially provide very high sensitivity and low Qes/Qts. Then we would need to “drag” the sensitivity down by using a moving assembly that had sufficient mass to raise Qts and lower Fs such that it provides usable bass. Part of this mass would be used to create the extremely rigid “perfect piston” cone. The mass cutoff frequency would then be around 10KHz, so ceramic or even diamond cones would probably be required. We have to use mass to lower Fs (which also lowers sensitivity) because there’s a limit to how “sloppy” we can make the suspension compliance (which lowers Fs as well). If it’s too loose, the cone won’t be properly supported and its voice-coil will eventually rub against the magnet assembly and burn out. Otherwise, we could somewhat reduce the mass requirement (by increasing compliance) and have an even higher efficiency driver. There are two areas that presently represent the bottleneck. First, the availability of sufficiently strong magnets is a limitation. Neodymium may be sufficient but the size/amount needed would be quite expensive. Second, making diamond cones that size is a little difficult.

I take it they can't work carbon fiber in such a capacity yet.
Ooheadsoo,
I suppose carbon graphite (or virtually any other commonly used material) could be used if made sufficiently rigid. The issue is back to the old problem…up goes the mass so down goes the sensitivity – using affordable/available magnet technology, that is.

I really appreciate you taking the time to answer my many questions and postulations.
No problem. I usually write these essays in the morning while I’m getting my caffeine levels back up. If it’s helping then it’s a better use of my time than zoning out to Fox News. There’s nothing uplifting there these days anyway.

Hopefully one day I'll be able to repay you when I'm able to afford one of your outstanding products.
That day may be closer than you think. You’ll all find out what I mean in just a few days…so stay tuned. aa
-Bob