DIY Enclosures LLC - a new chassis manufacturing company in the USA.

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ctviggen

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Quote
BTW the D stands for discrete (a no chip design). Confusing, hey?

I always wondered what the D meant.

DSK

Beautiful cases! Nice to see something tailored for audio.

One small point.... the 'view image' buttons for the 'dividers' don't show dividers, they all point to a pic of front panel with big knobs.

mwoods

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Hi Michael,

Quote
DIY-1013HS
2x windowed cutouts per side measure 4" (101.6mm) long by 2" (50.8mm) tall with .5" 12.7mm) radiused corners.

This would be a 'snug' fit for my GB150D 150Watt amp modules, one for each window. Great for a 4 channel Class AB ( e.g. Orion) :drool:

However, for Class A operation, the GB150D needs all the heatsinking on one side for the continuous 112W of dissipation. To enable that we would need to cut out the rib and screw a pair of MOSFETs to each heatsink on that side with the join down the middle. however, this is not good thermally, unless the two heatsinks have intimate thermal contact to eliminate edge rise.  :roll:

Perhaps the inner fin of both heatsinks mate effectively over their surface area to ensure even temperature under these conditions? 8)

greg

Greg,

Unfortunately the fins don't mate end-to-end like this.  The base of the heatsinks can butt up against eachother, but that's it.

guest1632

  • Guest
Hi Michael,

Quote
DIY-1013HS
2x windowed cutouts per side measure 4" (101.6mm) long by 2" (50.8mm) tall with .5" 12.7mm) radiused corners.

This would be a 'snug' fit for my GB150D 150Watt amp modules, one for each window. Great for a 4 channel Class AB ( e.g. Orion) :drool:

However, for Class A operation, the GB150D needs all the heatsinking on one side for the continuous 112W of dissipation. To enable that we would need to cut out the rib and screw a pair of MOSFETs to each heatsink on that side with the join down the middle. however, this is not good thermally, unless the two heatsinks have intimate thermal contact to eliminate edge rise.  :roll:

Perhaps the inner fin of both heatsinks mate effectively over their surface area to ensure even temperature under these conditions? 8)

greg

Greg,

Unfortunately the fins don't mate end-to-end like this.  The base of the heatsinks can butt up against eachother, but that's it.

Hi Mike,

I too am looking in to building Greg's 300D amp. Here's the rub.

Right now, I'm attempting to source a heatsink for the 300D with the HS lying on its side: almost 12 long, by 3.5 high, by 3 deep. So here are my four questions.:

1. If I ccan only get the HS at 12 inches long, can the case be made 12.25 deep?

2. Can the left and right panels of the case be left out so the HS can be mounted there?

3. If it's 3.5 inches inside, does that mean then the HS will have to be 3-7/16th or 3.5 to fit under the top plate?

4. Your cutout for the IEC connector, can it be anywhere on the back panel, or do you stick it in 1 particular spot?

Regards,
Ray

TomS

I was thinking along the same lines on the AKSA Lifeforce 100 since Hugh includes the heatsinks as part of the kit.  There are two 3" x 12" heatsinks with 3 1/2 x 3 1/4 boards on each one centered.   Something along the lines of the 1712 but with holes in the sides and facia that also covers the front edge of the heatsinks?  Tom


mwoods

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Hi Mike,

I too am looking in to building Greg's 300D amp. Here's the rub.

Right now, I'm attempting to source a heatsink for the 300D with the HS lying on its side: almost 12 long, by 3.5 high, by 3 deep. So here are my four questions.:

1. If I ccan only get the HS at 12 inches long, can the case be made 12.25 deep?

2. Can the left and right panels of the case be left out so the HS can be mounted there?

3. If it's 3.5 inches inside, does that mean then the HS will have to be 3-7/16th or 3.5 to fit under the top plate?

4. Your cutout for the IEC connector, can it be anywhere on the back panel, or do you stick it in 1 particular spot?

Regards,
Ray

Ray,

1.  All of the chassis parts are pre-fabricated, so I'm unable to move the locations of any of the hardware.
2.  I could give you only a small ($5) discount if the side panels were not included in your order.  The front face plate overlaps each side of the chassis by 1/4", which hides some of the heatsink.  I'm not sure how well this would work though, considering the side panels are installed with PEM nuts which are used to secure the rear panel also.
3.  The inside dimensions of the chassis are a hair over 3.5 inches, so that means a 3.5 heatsink would just be able to fit.
4.  The IEC connector is located on the upper left of the back panels, or you can order a rear panel without a cutout.

guest1632

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quote author=mwoods link=topic=33531.msg320998#msg320998 date=1169252816]

Ray,

1.  All of the chassis parts are pre-fabricated, so I'm unable to move the locations of any of the hardware.
2.  I could give you only a small ($5) discount if the side panels were not included in your order.  The front face plate overlaps each side of the chassis by 1/4", which hides some of the heatsink.  I'm not sure how well this would work though, considering the side panels are installed with PEM nuts which are used to secure the rear panel also.
3.  The inside dimensions of the chassis are a hair over 3.5 inches, so that means a 3.5 heatsink would just be able to fit.
4.  The IEC connector is located on the upper left of the back panels, or you can order a rear panel without a cutout.


Hi again,

ok, no problem for Numbers 1 and 2.

What are Pem Nuts?

Now does each side panel have a lip on the back and front so each back and front panels attach to the side panel that way.  What I'm asking is is there no lips on either front or back panel. I plan to just slide the heatsinks in to place, and  drill and tap a hole in to the HS using the existing holes in both front and back panels. I will also then drill and using self tapping screws secure the HS to the bottom and tops of the case accordingly.

On number 4, no way that hole could be move to the center of the back panel?

Ray

mwoods

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Hi again,

ok, no problem for Numbers 1 and 2.

What are Pem Nuts?

Now does each side panel have a lip on the back and front so each back and front panels attach to the side panel that way.  What I'm asking is is there no lips on either front or back panel. I plan to just slide the heatsinks in to place, and  drill and tap a hole in to the HS using the existing holes in both front and back panels. I will also then drill and using self tapping screws secure the HS to the bottom and tops of the case accordingly.

On number 4, no way that hole could be move to the center of the back panel?

Ray

Ray,

On the first page of this thread there are pictures of the rear, front and side panels.  Take particular note of the picture with the caption. "Closeup detail of the side panel and face panel joint."  This shows how the front and side panels integrate and there is also a front panel bracket.  I think you can manage integrating the heatsinks as side panels to the top, bottom and front panels, but the rear panel is blank and it has flanges that overlap from the side panels.  You can still mate your heatsink to this rear panel without much trouble though.  Simply countersink and tap for #8-32 machine screw.  Use a longer screw and it would go through the PEM nut and into the heatsink.  PEM nuts are self-clinching nuts which are used on thin material thicknesses.

mwoods

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    • DIY Enclosures LLC
I thought I'd post some new pictures of my nearly completed gainclone.  I've used the DIY-0610 chassis to house a dual mono power supply and a DIY-0908 to house the integrated stereo amplifier.  The umbilical that I'm trying for is a cat-5 cable which carries these voltages: left and right V+, V+gnd, V-, V-gnd.  It's still uncertain whether or not the cat-5 panel mount and punch-down jacks will be able to handle this current.  They are from Neutrik.  Ohh and I know my wiring jobs aren't quite up to par yet!  :roll:














guest1632

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Ray,

On the first page of this thread there are pictures of the rear, front and side panels.  Take particular note of the picture with the caption. "Closeup detail of the side panel and face panel joint."  This shows how the front and side panels integrate and there is also a front panel bracket.  I think you can manage integrating the heatsinks as side panels to the top, bottom and front panels, but the rear panel is blank and it has flanges that overlap from the side panels.  You can still mate your heatsink to this rear panel without much trouble though.  Simply countersink and tap for #8-32 machine screw.  Use a longer screw and it would go through the PEM nut and into the heatsink.  PEM nuts are self-clinching nuts which are used on thin material thicknesses.

Hi Mike,

Sorry to do this to you, but I am a person who is totally blind. That is the reason I asked the questions. So I can't see the pictures.

Isn't the back panel also secured from the bottom too? If the HS is 12 long, and the inside of the case is 12 deep, with a flange on the back panel to secure the side panel, there could be a problem?

Ray

mwoods

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    • DIY Enclosures LLC
Ray,

On the first page of this thread there are pictures of the rear, front and side panels.  Take particular note of the picture with the caption. "Closeup detail of the side panel and face panel joint."  This shows how the front and side panels integrate and there is also a front panel bracket.  I think you can manage integrating the heatsinks as side panels to the top, bottom and front panels, but the rear panel is blank and it has flanges that overlap from the side panels.  You can still mate your heatsink to this rear panel without much trouble though.  Simply countersink and tap for #8-32 machine screw.  Use a longer screw and it would go through the PEM nut and into the heatsink.  PEM nuts are self-clinching nuts which are used on thin material thicknesses.

Hi Mike,

Sorry to do this to you, but I am a person who is totally blind. That is the reason I asked the questions. So I can't see the pictures.

Isn't the back panel also secured from the bottom too? If the HS is 12 long, and the inside of the case is 12 deep, with a flange on the back panel to secure the side panel, there could be a problem?

Ray
Ray,

That's no problem..  Yes the top and bottom panels are also flanged and are used to secure the rear panel.  The inside dimension here is two material thicknesses under 12" which would mean you'd have to shave off about 4mm of material from the heatsinks.

-Michael Woods

ohenry

Michael,
I just received the 1712-HS enclosure after a short wait for the mailing.  I've used other high quality aluminum enclosures in the past and this one surpasses them all. :thumb:  The parts are flawless and the anodizing in beautiful.  Its quality is equal to the best that Lansing offers, but the design is better.  Also, Lansing doesn't offer heatsinks or thick front panels.  The front panel is perfectly brushed and substantial.  The heatsink quality is first rate as well.  All in all, well worth the asking price.  For quite some time we could build audio half kits that had amazing sound quality, but most of us were a little limited regarding the quality of the box.  Michael's enclosures will give your first-rate electronics a first-rate home.

A note:  The solid base sides of the two side-mounted heat sinks will fit flush against each other.  Although the end fins won't have contact, the bases will provide some continuity for heat dissipation for center mounting devices.  I plan to enhance that base interface with a little thermal paste.  It looks like it should be adequate, I guess I'll find out soon...

guest1632

  • Guest
Michael,
I just received the 1712-HS enclosure after a short wait for the mailing.  I've used other high quality aluminum enclosures in the past and this one surpasses them all. :thumb:  The parts are flawless and the anodizing in beautiful.  Its quality is equal to the best that Lansing offers, but the design is better.  Also, Lansing doesn't offer heatsinks or thick front panels.  The front panel is perfectly brushed and substantial.  The heatsink quality is first rate as well.  All in all, well worth the asking price.  For quite some time we could build audio half kits that had amazing sound quality, but most of us were a little limited regarding the quality of the box.  Michael's enclosures will give your first-rate electronics a first-rate home.

A note:  The solid base sides of the two side-mounted heat sinks will fit flush against each other.  Although the end fins won't have contact, the bases will provide some continuity for heat dissipation for center mounting devices.  I plan to enhance that base interface with a little thermal paste.  It looks like it should be adequate, I guess I'll find out soon...

Hi Henry,

Are you building the 150D or 300Damp? Well, which ever you are building, will be interested in its outcome.

Ray


guest1632

  • Guest

Ray,

That's no problem..  Yes the top and bottom panels are also flanged and are used to secure the rear panel.  The inside dimension here is two material thicknesses under 12" which would mean you'd have to shave off about 4mm of material from the heatsinks.

-Michael Woods
[/quote]

Hi Mike,

As a suggestion, you might keep on the lookout for a heatsink that will fit this application. The 150D that Greg sells would use half the heatsink for that amp. When it comes time, I'll probably just buy as is, and remove the side panels. That is, unless you come up with something.

Ray


mwoods

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Hi,

I just wanted to let everyone know that I have sold out of the heatsink versions.  I won't have them available again until I can re-order parts to replenish my entire stock.  They also need a redesign so that they can be more efficient and easier to use.  I don't think that the design should change much.  The future design will include the drill and taps for mounting, so that you are no longer required to make that operation yourself.  I am pretty sure that milling the heatsink such that it becomes an integrated side panel, would be too expensive to implement.  I think the best profile is going to be more efficient than the last, but it should still be as universal as possible.

Besides the heatsink versions, how interested would everyone be in a HD "heavy duty" version?  Where all the panels would be at least 2mm thick.  I first went with the thinner panels, because I know that a lot of you out there have methods for damping the panels if necessary, and would rather have a less expensive and great looking chassis, than having an expensive tank of a chassis.

RAW

I myself was going to order a set for Gregs 150 amps I am having built .

OK on the time frame how long till the supply is back in stock?
As well I would be interested in a thicker panel model as long as it still retained the heat sinks.

guest1632

  • Guest
Hi,

I just wanted to let everyone know that I have sold out of the heatsink versions.  I won't have them available again until I can re-order parts to replenish my entire stock.  They also need a redesign so that they can be more efficient and easier to use.  I don't think that the design should change much.  The future design will include the drill and taps for mounting, so that you are no longer required to make that operation yourself.  I am pretty sure that milling the heatsink such that it becomes an integrated side panel, would be too expensive to implement.  I think the best profile is going to be more efficient than the last, but it should still be as universal as possible.

Besides the heatsink versions, how interested would everyone be in a HD "heavy duty" version?  Where all the panels would be at least 2mm thick.  I first went with the thinner panels, because I know that a lot of you out there have methods for damping the panels if necessary, and would rather have a less expensive and great looking chassis, than having an expensive tank of a chassis.

Hi Mike,

As a suggestion, you also need a box, 12 x 12 x 3. These are ouside dimensions. Unfortunately I did obtain this box from Par-metal Products, for $70 with the IEC cutout and the speaker and RCA on the back. I had him cut out the front subpanel, so that it is 11 x22. This way, Greg Conrad heatsink and board for a 150D or a mono 300D will fit nicely there. Unfortunately, you have to supply your own feet. The one downside for this other guy was his service. He didn't communicate to me what was going on, as well as he cut the IEC for a standard connector as opposed to the one I told him to cut out., which was for an IEC connectorr combo switch. Needless to say, I had to go elsewhere to get that hole cut out. I don't mind paying a higher price if I had better service. Next time, not sure if I will use him again.

Ray

mwoods

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 :P Holiday Sale!
Now through December I will have the following sale on DIY-1712 and DIY-0908 chassis:

The preamp-style face panels (with two knobs included) can be purchased at no additional cost. These are normally $30 extra.
The knobs themselves are worth $20ea, so you really are getting over $40 worth of product for free!

These prices are reflected now on the DIY Enclosures website. The ordering process is secured with SSL and your credentials will be encrypted before they are transmitted and processed. Or if you prefer, you can contact me at mwoods@diyenclosures.com to process with PayPal instead. 3% PayPal fee will be added. Ground methods take longer to process, so please choose a priority or express service if you need next day delivery.

All variations of the DIY-0908 chassis are still in stock.

There are some limitations for the DIY-1712. I do not have the black ventilated version is stock any longer. You can either get the blank top panels, or go for the silver version.

If you were not already aware: I am selling off all remaining stock. When the stock is mostly sold off, I will begin production again. This time though, DIY Enclosures will be distributed via. partsconnexion.com or another audio boutique parts shop.  :o

Here are some images of the preamp-style face panels and the matching knobs:

http://www.diyenclosures.com/mods/p...preamp-gold.jpg
http://www.diyenclosures.com/mods/p...reamp-black.jpg
http://www.diyenclosures.com/mods/p...eamp-silver.jpg
http://www.diyenclosures.com/img/pr...YK1P/diyk1p.jpg
http://www.diyenclosures.com/img/pr...YK2P/diyk2p.jpg
http://www.diyenclosures.com/img/pr...YK1G/diyk1g.jpg
http://www.diyenclosures.com/img/pr...YK1B/diyk1b.jpg
http://www.diyenclosures.com/img/pr...YK1S/diyk1s.jpg
http://www.diyenclosures.com/img/pr...YK2G/diyk2g.jpg
http://www.diyenclosures.com/img/pr...YK2B/diyk2b.jpg
http://www.diyenclosures.com/img/pr...YK2S/diyk2s.jpg
http://www.diyenclosures.com/img/pr...t_Knobs_Big.jpg
http://www.diyenclosures.com/img/pr...t_Knobs_Big.jpg

PS. When using these panels with the silkscreen, I first recommended using a sugar cube to remove them. That is no longer the best method. By far the best way to go, is to use 100% acetone. This can be purchased at the grocery store in the cosmetics section as "nail polish remover." Look for the contents on them and you will find some that are 100% acetone.