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I too have been thinking about new speaks and diy is a must as funds are limited @ this time. The 2641's look interesting, although I am a bit reserved about the very low power handling capability of the usher tweeter and it's on axis response. Also, I'd be curious to know about the power handling capability and a response curve for the finished speaker.
markC: I wouldn't worry about the power handling capability of the usher tweeter. I think you've been a bit confused by the different way manufacturers rate their tweeters: http://www.madisound.com/pdf/seas/e011.pdfTake this very expensive seas tweeter, for example. See the little text below the rating? The stars next to the power numbers? That means Seas took those measurements w/ a 2.5khz crossover in place. The Usher is a high quality tweeter and will handle power similarly to the Seas w ...