The Problem with Finely Stranded Wire—and the Breakthrough That Solves It

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Pez


The Problem with Finely Stranded Wire—and the Breakthrough That Solves It

In my last article, I outlined the importance of clean wire and the many potential benefits of stranded wire. Today, I want to address a critical question: Why is finely stranded wire rarely used in high-end audio design? And when it is, why does it often come with compromises in sound quality?

At first glance, stranded wire seems ideal—it creates multiple pathways for signal propagation and increases surface area, which should, in theory, improve conductivity. However, in reality, it introduces a serious problem: strand interaction. Many of you may have experienced this firsthand. You listen to a highly stranded cable and think, It seems like there’s more detail, but it sounds harsh and sibilant. If you’re like me, this issue alone is enough to rule out finely stranded wire as a viable option.

The Problem: Strand Interaction

What exactly is happening in stranded designs that compromises sound quality? There are multiple causes, but the biggest culprit is strand interaction.

One major factor we addressed in my last article: oxidation. Removing oxidation improves conductivity, but this enhancement exacerbates a bigger problem—strands electrically interfering with each other.

Here’s a breakdown of the key strand interaction effects:
   •   Skin Effect: High-frequency AC currents concentrate near the wire’s surface, meaning inner strands carry less current, increasing resistance.
   •   Proximity Effect: The magnetic fields of adjacent strands influence current distribution, reinforcing flow in some areas while reducing it in others, distorting signal transmission.
   •   Micro-Arcing: Tiny electrical discharges between strands create electromagnetic interference (EMI) and long-term signal degradation.
   •   Eddy Currents: Because the strands are in direct contact and can move slightly, they generate internal currents that cause phase smear and signal distortion.

It’s astonishing how something as seemingly simple as a bundle of wires can create so many signal-degrading effects. And believe it or not, this is just a simplified summary—strand interaction is a deep and complex issue.

Traditional Solutions—and Their Tradeoffs

Most cable manufacturers, including Hapa Audio until last year, solve these issues by using solid-core wire—but this comes with its own drawback: the reduced surface area does not allow for maximum signal transfer.

Another approach is individually insulated strands, which helps reduce strand interaction but introduces a new problem: increased capacitance. Because the insulated strands are spaced apart, the overall capacitance of the cable rises, leading to high-frequency roll-off. Additionally, the added insulation results in greater dielectric loss, further degrading performance. Ultimately, this approach is a compromise rather than a true solution.


Note the use of dielectric between strands increases the distance between the strands as well as adding dramatically more dielectric material increasing dielectric loss.

The Breakthrough: Aerogel Dielectric


With so many tradeoffs, the question becomes: What is the ideal solution? The answer, emphatically, is Aerogel.

Not just any Aerogel, but specifically the Aerogel solution Hapa Audio has pioneered since day one. Our patented Aerogel technology is unique in that it behaves like a liquid while being a solid.

When applied to stranded wire, our Aerogel solution permeates the microscopic gaps At the micron level between strands. Unlike individually insulated strands, which increase capacitance by introducing space between wires, Aerogel separates strands without increasing their distance from each other. This means:
   •   Strand interaction is reduced to near zero.
   •   Capacitance remains low.
   •   Dielectric losses are minimized, since Aerogel is the best dielectric material known to science.

A True First in Audio Cable Design

This breakthrough, combined with our oxide-layer removal process for copper and silver wire, creates a world first in audio cable technology. For the first time, a stranded wire design exists that eliminates strand interaction without any compromises.

This is the kind of innovation that redefines what’s possible in high-fidelity audio.

Please stay tuned for some sneak peaks of products that use this exciting breakthrough technology that will be debuting at the Southwest Audiofest.

golfugh

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Jason

Nice explanation of aerogel use in stranded wire cables…makes sense!

Mark

BobRex

This reads like an advanced version of Litz wire, with the addition of micro polishing and aerogel vs enamel.  Am I on the right track?  I can’t wait to hear it.

artur9

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Question:  Isn't aerogel a very brittle material?  Meaning that any bending of the cable would shatter it.

How do you address that?

Pez

This reads like an advanced version of Litz wire, with the addition of micro polishing and aerogel vs enamel.  Am I on the right track?  I can’t wait to hear it.

I would not categorize it as an advanced litz cable. Litz cable is individually packed in dielectric per strand. that’s absolutely not what’s happening here. Instead the geometry of the wire is already set at the aerogel infills the gaps between the wire. This dramatically reduces the gaps between strands. As stated in the article gaps between strands is what causes capacitance increase which leads to frequency roll off. On top of that the added layers of dielectric lead to greater sonic degradation. I hope this helps explain.  :thumb:

Question:  Isn't aerogel a very brittle material?  Meaning that any bending of the cable would shatter it.

How do you address that?

While I can’t completely answer this question, I will say this. You are 100% correct aerogel is very brittle. Since the inception of my work with aerogel, I have successfully solved this issue. The methodology I use in order to install aerogel ensures that there is zero breakage of aerogel within the cable. All of the cables I have made to this point are as robust as any other cable on the market and is not susceptible to damage to the aerogel layer. And to top it off all of my designs utilize 100% aerogel dielectric for the entire length of the cable for the signal core.

Doublej

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I sort of get it. In a Litz cable, two adjacent wire strands are separated by the insulation on each strand of wire whereas in your cable you (might?) have two adjacent wire strands separated by a single width of insulation.


artur9

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... While I can’t completely answer this question, I will say this. You are 100% correct aerogel is very brittle. Since the inception of my work with aerogel, I have successfully solved this issue. ...
thank you!  I hope you didn't take my question as some sort of sneaky attempt to get a trade secret out of you :-)

I think a video of someone manipulating the wire with aerogel would be interesting to me and boring to the rest of the world :-D

I love your "beauty shots" of your handiwork and I'm looking forward to this one.  My favorite speaker wire is multistrand....

Pez

I sort of get it. In a Litz cable, two adjacent wire strands are separated by the insulation on each strand of wire whereas in your cable you (might?) have two adjacent wire strands separated by a single width of insulation.

Not quite, it’s even better. Any width that a naturally bare wire might have between strands can be spaced with aerogel. So there isn’t some sort of halving.  It’s better.

And for artur9 unfortunately I can show photos of the aerogel layer. Sorry! But you have my word, the aerogel layer is robust and cannot be damaged by movement or use.


seikosha

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Not quite, it’s even better. Any width that a naturally bare wire might have between strands can be spaced with aerogel. So there isn’t some sort of halving.  It’s better.

And for artur9 unfortunately I can show photos of the aerogel layer. Sorry! But you have my word, the aerogel layer is robust and cannot be damaged by movement or use.

Interesting stuff.  Do you have a patent on this?  Can we see it?