Hi:
Hopefully I can clear up a few things regarding the fans in the Hafler DH-500 chassis. Hafler used an internal heatsink that has a three speed fan located toward the front of the chassis. The fan draws air in from the sides of the chassis and blows the air through a channel (tunnel) of internal fins in the heatsink and out the back of the chassis. Hafler claims that the fan when running on low speed "is so quiet that your ear must be close to the vent to hear it." See the following link for the manual on the original DH-500:
http://www.hafler.com/techsupport/pdf/DH-500_amp_man.pdfWhen we modify the original DH-500 chassis we use the existing heatsink assembly and power supply parts needed to run the fan. If may be possible to install a different fan, but there are a few things that must be considered.
First, the Hafler fan is a three speed AC line voltage fan. The fan speed is controlled with a series of heat sensors on the bottom of the heatsink and a set of power resistors that controls the voltage to the fan and thus the speed. Because the fan run on AC there is no low voltage DC source for a typical PC fan that runs on 12 volts. If you wanted to install a DC fan you would need to add a DC power supply, most likely a small transformer and associated circuitry.
Second, the Hafler fan "pushes" air through the heatsink. If you install a new fan you need to make sure it can deal with the air pressures needed to push air through the heatsink channel.
Third, electromechanical (EM) radiation from the fan needs to be considered. We have dressed the wires throughout the chassis to deal with the fan's EM and make the audio as quiet as possible. If you replace the fan you would need to examine the EM characteristics of the fan to make sure it's very low, and you would need to carefully examine wire routing. Overall care would be needed to make sure you don't end up with a mechanically quiet amp, but an electrically noisy amp.
One other interesting point regarding the DH-500 chassis -- there is a protection circuit in the power supply feed that cuts off the power to the amp if the heatsink assembly gets too hot. I would guess that Hafler added the circuitry in case the fan failed.
In our amp chassis we don't use fans; rather, we use some pretty heavy heatsinks that do a great job of dissipating the heat generated at loud levels (I know they do because I have tried myself, much to my neighbors dislike). Our heatsinks are custom designed so that there is a lot of surface area for air to flow. We have done many thermal tests in house running the amps at maximum heat generation for extended periods of time just to make sure they don't fail. Naturally you need to have some space around the amp to allow for some air flow, however.
The result of our power amp chassis is that they are quiet both mechanically and electrically.
Hope the information helps!
Larry Jenkins