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Apparently the primary cause is hotter filament/cathode than the others tubes or different ones.
I guess that's not a good thing then.
I suggest you try 6DJ8/6922 tubes in your AVA DAC. They are interchangeable with the 6CG7 tubes and to our ears sound better and run cooler to boot.We have EH 6922 tubes available at $35 a pair plus $10 shipping. These have replaced 6CG7 tubes in all new AVA electronics that did previously use 6CG7 tubes.I am not comfortable with your use of a tube with a heater element glowing too much. It glows brighter because there is more current going through its filaments than normal. I would hate to see it short out completely and damage the DAC's regulated heater supply.Frank Van Alstine
Do you have a multimeter? Measure the filament pins if you do. What do they measure? These are all indirectly heated tubes. The filament is placed inside a tube that is heated by the filament, the tube is the cathode. The cathode sleeve sits around the filament (thus why the filament on an indirectly heated tube is called a heater). The filament consists of a fine piece of nichrome resistance wire that is folded on itself a number of times (the longer the wire, the higher the voltage of the filament). The nichrome is coated with an oxide insulation which keeps it from shorting to itself (lowering resistance) or the cathode sleeve. But sometimes that insulation goes bad, due to defect or improper operation. Then they usually burn out completely. Sometimes the cathode sleeves are not positioned the same on each tube, so there is a difference in look. In that instance, the glow will be different from the tube because the sleeve will show a different amount of "filament". If the tubes are two different structures, there will always be a difference in the shine because the filaments are folded differently or are exposed differently. If the filaments light up, there is relatively little risk. There may be heater-cathode leakage, but there is no way to check that safely without a tube tester. Regardless, I don't think you are in any danger using the tubes. If there was heater/cathode leakage, you would eventually get hum and you would know to change the tube. Catastrophic failure taking out a winding is really really rare. Ask us radio guys, H-K leakage is only really a concern on big power tubes... The hum lets you know on the preamp/signal tubes...