All,
Over the last few months I designed and tested a replacement circuit for the mechanical relays that are used in LIO’s patent-pending, isolated ultracapacitor power supply board (PURE-DC-4EVR). The relays are used for the capacitor bank switching that automatically occurs approx. every 5 - 10 minutes. The new design replaces the relays and uses a custom solid-state (mosfet) switching solution, so this means bank switching is
totally silent. 
The mosfets used also offer an incredibly low on-state resistance of 4 milliohm (0.004 ohm), which is even lower than the two relays’ contact resistance, and they are rated for > 5x the continuous current. Off-the-shelf solid-state relays could not be easily adapted to this design, so I had to custom design my own solution. I am excited to report that it works beautifully!

Unfortunately, this upgrade is very labor-intensive because it involves taking the LIO apart:
- Removing the front and side panels
- Removing the ultracapacitor board along with all 5 insulated charging regulators from the bottom panel
- Desoldering the two relays
- Hard-wiring in the new silent switching circuit components under the board
- Putting everything back together
- Programming the front panel microcontroller with new firmware to work optimally with the new switching circuit
- Testing, and getting all packed up to ship back to you.
Needless to say, it's an all-day job. As such, the cost for the SS upgrade is
$595 + return shipping.If this is something that you are interested in having done to your LIO, I can get this completed for you in just a few days from when I receive your LIO, but only if you email me and we schedule in when you will be shipping. Otherwise if a bunch of customers ship at the same time, the lead-time for the SS upgrade queue will grow too long.
Very recently there were a few LIO customers who sent their LIO to me for DHT PRE installation and I mentioned the SS upgrade to them since their LIO was already in my hands. They are now enjoying the totally silent switching! My demo LIO that will be at RMAF will also have this installed in time for the show.
For future LIO customersFor those who buy LIO between now and the end of this year, you will have an option for having SS built into your new LIO (adds $495).
Effective January 1st, 2017,
all new LIOs will automatically have SS built-in and the price of the LIO base unit will be increasing from $2,495 to $2,990.
Thank you,
Vinnie