I just got my new drivers installed!
They are still breaking in, so I'll follow up later with my impressions on sound quality, but for now I think they are just as good or slightly better than the old drivers right out of the box. The sound character seems to be about the same, so it sounds like the same speaker only better. I notice they have more bass impact and play a 2-3 dB louder at the same volume setting so far. My old drivers took hundreds of hours to break in and didn't sound nearly as good out of the box. The new drivers are only supposed to require about 50 hours of break in, so it should be interesting to see how much of a difference break in makes with the new drivers. If they improve half as much as the old drivers did they will be a big improvement.
Here's a few pics of the changeover:
The old drivers. Unscrew them and remove them from the cabinet.
The speaker leads soldered onto the old drivers. My speakers came with push-on connectors, if you have them it'll make this easy, but if you can solder I think that is a better solution. Change the speaker leads to the new drivers and screw them back into the cabinet. The new drivers have damping material around the edge, they need to be screwed down to compress the material. Make sure the edge of the driver makes contact with the cabinet, but do not overtorque the screws! Brass is very soft!
Next, I popped out the ports, they are hot glued in, but should come out with a bit of force. Louis said the new driver uses 2.5" ports, so I needed to remove the port extension. Here's before and after pics.
While the drivers were out, I beveled the inside edge of the cabinet's driver hole with a rasp file. In the pic, to the left of the file is rounded off, to the right is the stock speaker cab. Louis did not instruct me to do this, so do it at your own risk... maybe Louis can comment to see if he thinks its a good idea...
When I replaced the internal wire I also replaced the binding posts with Pomona 3770. They have a max mounting depth of .25" or so, which means install was not exactly easy... I made 2 aluminum plates to mount the binding posts to, which are in turn attached to the cabinet with a gasket made of industrial felt and 4 brass screws countersunk into the alum plate.
My Omega XRS, pardon the dust, it's not nearly that bad in real life, the photo picked it up quite well...