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Photon46, when I scanned my 4x5 film, I aimed to be able to produce a 16x20 end product at >300dpi resolution although I have seldom ever printed larger than 11x14. Does that sound reasonable? (I can definitely confirm what you say about dust etc; even though I used a Kostiner anti-static brush, I still spent a *lot* of time in post with the Heal tool.)
Whatever scanner you settle on, I strongly recommend looking into a piece of software called VueScan (Hamrick Software). It's available for Mac, Windoze, and Linux. It allows dramatically more control over the scan characteristics than almost any OEM scanner software and supports almost any scanner out there. My favorite feature is that (depending on the scanner) you can take multiple samples of each pixel, which are then averaged by the software, reducing noise. There are two versions, at $40 and $80. The "standard" $40 edition is all I have; the deluxe edition allows you to save raw scanner data and post-process as if it were a new scan without having to re-scan the film. Depending on your hardware, you may be able to use the infrared based dust removal (doesn't work with B&W or Kodachrome.)
Just my 2 cents here, but if I were you I would get your slide projector fixed first and then decide if you want to take on the massive JOB of scanning your film. I emphasize "job", because this will be a job and not necessarily a fun one if your goal is just to transfer from one medium to another.In my view a projected transparency beats:Scanning…Dust busting…Color correction…Saving…Backing up…Transfering to external media or website…Displaying on TV or computer.And it smells better!I put slide scanning in the category of ripping CDs, but it's 10 times more work. If you're talking about converting many trays of slides to digital you're looking at hours and hours of labor, if you just want to pick a few winners and make prints that's a different story. If it's strict format conversion and archiving I would opt for farming it out to a company rather than DIY.
Fluid mounting? Do tell...
Accidental double post