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I have to admit I have very little experience with drilling Aluminium so this is what is really bothering me right now. I want this project to look very clean.
Just remember to use painter's blue masking tape over the area where you want to drill the holes. Mark them on the tape, then drill small pilot holes. Be patient and work up to the proper size hole. Once the holes are drilled, clean off the debis, then remove the tape. Should be very nice and clean.Since you're going top end on parts, consider using a Goldpoint/Elma stepped attenuator if you ever decide to upgrade your volume control. Absolutely first rate! When you get it up and running, please let us know how it sounds in your system.
What kind of drill bits do you recommend? Carbide, Cobalt, step??
I use standard Craftsman or Black & Decker drill bits, nothing special necessary since you're only drilling through aluminum. Be sure to use the tape and start with the small holes first, then work up to the desired size hole.It's not difficult, just take your time. Remember the old saying, "measure twice, cut once."
Do you use some type of oil or as some have mentioned, WD40, for the drill bit?
Can't do that (drill press) in a small 2br apartment. *sigh*