vett93
1. Open the S/AC.
2. Once opened you will see 2 filter banks.
3. The black wire should be soldered to the right bank on the outside.
4. The white wire should be soldered to the left bank on the outside.
Our summer hire soldered the white wire to the correct bank, but the wrong side of the cap. The fix is very easy, all you have to do is remove the white wire from the right side of the cap and solder it to the left side of the same cap.
It's now starting to look like my original estimate is not correct based off what I was informed. All S/AC units shipped last week should be checked just to play it safe. If you are uncomfortable swapping the wire just send the filter back and we will upgrade the unit you for the trouble.
The PE's will be fine...plug them in.
I'm not making any excuses for the problem, at the end of the day it's my fault for allowing the units to go out. This incident is the first royal screw up we have had since I started in business 10 years ago, so I assure you it's not our normal business practice. I came home after 8 weeks to a stack of orders. My normal assistant, who has worked with me for the past 6 years, is military and in the process of PCSing out of Europe. Our margins don't allow for me to take on a full-time staff at this point, so I try to hire 1 or 2 qualified folks to handle the load when I'm not available or to help pick up the slack when I'm bogged down, but I don't have a lot of local talent to select. Steve worked out great when we both lived in the same community, after our move Jen had a 90 minute commute to and from a couple times a week to pick up and drop off orders. Her NATO assignment makes it impossible to travel for labor, she is expected to deploy every 90 days for the next 3 years. The deployment schedule will put a lot of strain on my career, so more than likely I will retire in the next year so I can stay home with the kids. Meaning I will split AM designs between the product line and consultant work again so I can make salary. In the meantime I still have to train someone or close down shop in the fall because I'm booked from the end of September until early December. Jen doesn't officially go into NATO until November so I'm probably good until the new year....Sorry I'm getting side tracked...I'm just thinking out loud. I need to sit down next month and figure out what I'm going to do, because I don't want a repeat problem.
Brad is one of the kids that work for my wife, the idea was to bring him up slowly over the next 6 to 8 weeks so he learned the different designs. On the S/AC units I performed most of the work, I prepped the filter, soldered the bus and bridge wiring, cut the cases, etc. Brad was responsible to solder in the power cord, seal the case, and box it. I was mostly concerned with his solder skills. The first 3 or 4 he did I overlooked and everything was good. Each unit tested and I was happy with the result that is where I made my mistake, I allowed him from that point to work on his own. I went back to work and didn't think anything of it, I built and mailed off a total of 67 filters between Tuesday and Thursday of last week. He assisted for about 5 hours and spent the rest of his time at the post office so we could get everything out of Europe before the holiday.
In the meantime with this situation, if everyone will allow me to work through the problem I will make it up to each and every one of you. You guys all know I bend over backwards for my clientele' and this is no exception, the folks sending the unit back will be upgraded to a Pro free of charge, and the folks opting to perform the DIY wire swap will have a PE sent out to compensate for your time. Both options will have the same level of filtering. Please start sending emails with some digital pictures attached so I can overlook the situation before any mod is performed. Our business model is based on repeat business and a grassroots word of mouth campaign, it is in my best interest to fix the problem and not allow it to escalate, I will try to do everything in my power to rectify the situation. Every manufacture experiences glitches and recalls every so often and we are no exception, the important thing is it was brought to our attention and we are on top of it. I appreciate your understanding and patience.
Sincerely,
Alan Maher