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One of the huge problems with dipoles is that the woofers systems resonate at a frequency that is very low, you have to cross over well below this resonance and use a notch filter, otherwise is is clearly audible. This is one of the reasons why the Linkwitz Orion crosses from midrange to woofer at 110 Hz or so. 110 Might seem like a pretty high frequency, but there still is quite a bit of strain placed on the mirange crossing at that frequency at higher playback levels. I found that not only was the overall design much simpler, but sounded better as well with the woofer crossing to the midrange at a higher frequency.
Actually, the "huge" problem is due to the enclosure, not the dipole arrangement itself.
The Linkwitz Orion uses a 4th order LR electrical crossover at 120Hz and the excursion of the driver isn't all that large.
In fact, I'm told that the woofers run out of steam well before the midrange shows any sign of stress.
I'm curious if you are using an XO point of 250Hz in this speaker. What order is the crossover?