Beginning assembly. Paying work has been gettin' in the way of my speaker building! Grrrrr. While I'm thinking of it, I'll finish subs before mains and may put in existing system 'cuz I'm anxious to hear them. I know it's been discussed before, but for my benefit do y'all have some beginning settings for the sub amps so I'm not completely wingin' it? Would be appreciated.
The strap bases I had made needed to be set up for 6/32 machine screws coming from both sides so I drilled the straps for clearance and tapped the bases through



Needed to do a little customizing on screw length so they don't interfere with each other in the middle of base

Then

Balls and studs

And the end result...woo-hoo!


Because I am who I am and this build is about minutia, I can't just cut the No-Rez square ended and be done....so I mitered the ends.
Setup on bandsaw. As an interesting aside, I'm thinkin' that backing on No-Rez has some significant mineral content. I could see little sparks come off as I cut. I was willing to sacrifice the blade though so I pressed on...


Midstream in the miters I thought it might look cool to bevel the front edge of foam


Final result

Moving on to box lining. Some knuckle rapping on box before and after the No-Rez makes the difference really apparent. I submit that No-Rez probably has Fairy Dust on it. How cool is that?


And just in case you're wondering about the holding ability of the strap bases and shear strength of those little #6 screws I sat on it. Speaker must weight around 80#, plus me at about 175#....I think we're good, not a hint of movement. No jokes about my bird legs, it was an impromptu test...
