Hi all,
Very inspiring and most impressive work here.
I am a newbie about to pull the trigger on this project but still tying up some loose ends in my head as I formulate my plan.
Regarding the materials:
- Now that you are using the 5/4 Medex, do you notice any kind of sonic improvement or degradation over the glued 2 x 3/4 MDF sheets approach in your non modular design?
 - Anyone have arguments for or against using Richlite for the baffle or even the whole H Frame?  Price might be a negative for the whole H Frame, but would it improve sound as a baffle?
 - Finally I am a 3 sub per cabinet kind of guy on a 2 sub per cabinet budget.  Would it make sense to build a cabinet for 3 subs with the intent to add the third sub later, or would this just be adding an extra unused chamber to resonate until it is properly fitted with the 3rd sub? 
 
Thanks,
-Dan
Hey Dan
With our kits (both modular and non-modular) we use a 1" bafle,  it's actually a bit  over kill but  it  does eliminate the  issue of the screws poking through the rear  roundover. ( I like to use the radius on the  backside even with  subs) 
There is such little baffle  in each  "chamber" that   a different  material is unlikely to  change  the sonics... resonense here is not an issue.
Our non-modualr kits use 1.5" MDF not a pair of laminated  .75"  sheets.  I did build  a couple  pairs early on using the laminated sheets....  pretty hard to say   if there is any difference.  
I have not noticed any difference  in  sound between the  1.5" MDF and the 1.25"  Medex... but the  1.25"  Medex is    denser, resists moisture better, and seems to be  more  durable  ( less likely to  ding a corner  etc).    We recently sent Danny  some prototypes of a  different cabinet,  I think he was surprised at   the difference between the two matials.
If you   built  the  subs  in a modular fashion, you cold  build them as duals then add a 3rd section   when the time came.  If you   definitly plan to migrate to triples at some point, be sure  you  order the  SW12-16FR's, the  8 ohm versions will not work for triples.
I also recommend you  use the no-rez  in your subs... when you  are  going  with a set of subs  at this level, just do them right  ... right from the beginning.
HTH's 
jay