
The saga continues. I got home a few days ago and knew I would have a few hours today to get inside the Bugle2. Yesterday afternoon I put a record on and it played beautifully, for about 20 mins, then a loud pop just as the last track was starting. It scared the crap out of my 1 yr old who was sitting on my lap. So I put the Bugel2 out on the table today and replaced the headphone cable with cat 3 wire.
I was just mulling over from when the problem began to try figure out where the problem lies. When I first assembled the bugle2 and after some basic trouble shooting it worked fine except for the different volume levels on the left and right channels, but no popping or cracking during use and also not when pulling the power jack from the unit.
I assume I corrected the volume issue when I discovered the wrong resistor in one of the channels and replaced it. The other changes I made were, moved the RCA jacks from the board and connected them by wire, put an on off switch and replaced the opamps. THe problem should be with one of these changes.
Applying naive logic to the timing of the popping I am guessing that there may be something to do with heat, as the unit warms up through use then something changes, possible a bad joint. While I had the Bugel2 out I inspected (as well as I could) all the joints to the op amps and re soldered anything looking like it might not be good.
Put it all back together and hooked it up. With the volume low I turned the Bugle2 on and off a few times and there was no popping, turned up the volume more and indeed there was only a slight sound. I put a record on, played beautifully till the end of the lp and again another loud pop. Then it popped loudly when I powered it off.

Any suggestions as where to go next would be greatly appreciated, I really don't have the knowledge but I am enjoying learning.
Hi Jim, I would not really have an issue with turning the volume down when powering the Bugle2 off but it is annoying me that it was not necessary prior to the modifications I made. I need to fix the popping during use and I suspect it will stop the popping at turn off aswell.