Hi Steve,
Thank you for your post. You wrote:
Question 1:
You mention on your site that optimum for a two channel 55w is 160 VA 25-0-25 transformers (eg, Avel Lindberg D4032 which I have used). They are out of stock so I was wondering if the D4040 which is 230 VA and 25-0-25 would be useable?
I did try larger transformers on 55N AKSAs and found that the sound somehow lost its nimbleness, so would strongly suggest looking around for another manufacturer. AL has now gone to China for their Y23 series, and I understand the D4040 is actually made in UK (or maybe Ireland!).
Try
www.plitron.com or
www.toroid.com, both in your vicinity.
Question 2:
Once I determine how many additional channels I need, could a "kitset" be ordered to fill out this need (eg, might have an odd number of 100w channels)?
Absolutely. I have stock of single channel 100s and 55s which enables me to make up odd numbers in minutes.
Malcolm,
For once, my friend, I have anticipated this!

I do offer a discount, but it kicks in at 5% for 5, 10% for 10, and 20% for 20!! I'd like to offer the sorts of economies of scale that the multichannel amps in HT boast, but unfortunately I'm not using chips and robot assembly, and quantity kit assemblies still cost me the same to make up per unit!
Thanks for all the interest,
Cheers,
Hugh