Why not laminate 6 2'x4'x2" peices together... no cutting and you have a unit 1' deep, 2' across and 4' tall. Same effect but exceedingly easier. That's what I've done except I'm only 6" deep with 8# MW. I just tied a string around them and it holds them together wonderfully. You could stagger them for added strength, so if you wanted to go floor to ceiling the back would be a 2' tall peice, with a 4' peice above it, and a 2' peice above that. The next layer would have a 4' peice above another 4' peice (so it would be 242, then 44, then 242, then 44, etc., until you are 6 panels deep).