I've completed the transplant of the sMart DIO to a larger new chassis. I also constructed a deluxe power supply for it.


Transformer is a 115-to-9V Toroidal with twin 6.67A secondaries in parallel.
Secondary power couplings are Neutrik XLR.
IEC socket is a Schucter (sp?).
Internal power wiring for both PS and DAC chassis use Belden 19364.
Secondary Power cord uses 5 feet of Belden 19364 with Neutrik XLR connectors.
Shield is grounded on the PS end only.

I plan to add two Bybees (one for 'live' and one for 'neutral') later to the Power Supply chassis.
I did not extend the original functionality of the DIO chassis to the new chassis as the CAL Delta sounds best with the DIO in external sync mode--hence the single green LED only, and the lack of the push-button selector.
The hard anodizing for the chassis is thick and very hard. Almost ornamental quality. Its Rockwell Hardness is 65.
(Useless fact #5457: Katana blade = Rockwell Hardness 61)
Make sure you use a new and sharp bit.
Chassis can be ordered from
www.consite.comor purchased from Frys Electronics.
Both are Split Body Enclosures
Power Supply chassis:
Part Number: 4012
Price: US$18.95
DIO Chassis:
Part Number: 6016
Price: US$34.95
Shots of the internals:


Cheers,
benny