Hello all,
Louis is busy building speakers so I'll be glad to share how Louis' cabinets differ hugely from the "norm".
First I'll share what a good cabinet is not and the standard to which the vast majority of (many big name) speakers are built (some very pricey).
In many cases "Made in England", Made in USA, mean little other than the parts were made in the far east and assembly and packaging done in the UK or USA, etc. if even that. "Engineered in Germany etc." only means it's designed there but made elsewhere, likely Asia.
I am also a woodworker and wood artist not to mention my audio career goes back to the 1970s so I know quality when I see it, and Louis' cabinets are some of the very best, if not the best I've seen, not just "for the money", but seen, period.
The average production speaker (many expensive ones included) have all the pre veneered (paper thin veneer) MDF or PB panels CNC routered. The sides top and bottom which are often one long sheet have been routed 45 degrees (or rabbeted) down each side and V-grooved where the corners will be. The the sheet that makes the sides, top, and bottom is then rolled into a box using hot melt glue to keep it together. The baffle and back are then hot melt glued in place. A few minutes to cut, a few seconds to glue. Depending on baffle and back design, this method can vary, but this is generally how it's done. About 12 years ago a fellow I knew bought some mass produced speakers and when bringing them home dropped one on the sidewalk which turned it into kit form. Louis, on the other hand, has taken one of his cabinets onto the roof of his shop and thrown it onto the pavement below - it was totally intact.
First of all Louis uses the best quality MDF, ply, and veneers available. They are CE, UL, and CARB certified. No materials are sourced out of the far east, but out of Europe. Louis uses the best (slow dry for good soak) PVA glue available with mitred corners and rabbeted front and rear for the baffle and back. The thick veneer is glued on wet with the same PVA glue and then goes into a veneer press. The same materials, construction, and attention to detail goes into a Super 3 Desktop as goes into a Super Alnico XRS. Baffles and backs on all Omega speakers are 1" thick with sides, top, and bottom 3/4" thick. This is a very brief description of how Louis does it. Many secrets I'm compelled to not disclose.
Much of the MDF out of the far east is inconsistent hand laid up poor quality compared to the consistent high quality Louis uses. Also, do you really think these speakers out of the sweatshops in the far east are made out of healthy materials? Just google "Chinese drywall". Why would their MDF, and gorgeous lacquers be any different? Speakers are made in the far east for one reason - cheap labour and higher profits. I remember years ago I owned some beautiful English made monitors, then a couple of years later I owned the almost identical MK2 version that were made in China - the price was the same (two years inflation, yes, but still they should be waaay cheaper). The distributor told me they could be made in England again for the same price if the wood shops there hadn't sold off their tooling.