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Dipole Sub Construction

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Thumbnail for Center layers stacked, with wire track and small hole for binding posts.
Center layers stacked, with wire track and small hole for binding posts.
Thumbnail for Top added. Veneer being applied.
Top added. Veneer being applied.
Thumbnail for Baffle gets routed for internal wiring. Veneer at bottom is scrap to compensate for US 1/2 inch (MDF) and EU 1/2 inch (plywood extentions).
Baffle gets routed for internal wiring. Veneer at bottom is scrap to compensate for US 1/2 inch (MDF) and EU 1/2 inch (plywood extentions).
Thumbnail for 25 Lbs of lead shot fills the holes.
25 Lbs of lead shot fills the holes.
Thumbnail for Adhesive back polymerized asphalt sheets sandwich the shot and adhere to the bafflecore and outer layers.
Adhesive back polymerized asphalt sheets sandwich the shot and adhere to the bafflecore and outer layers.
Thumbnail for Outer layer getting walnut veneer.
Outer layer getting walnut veneer.
Thumbnail for More veneering.
More veneering.
Thumbnail for One side done.
One side done.
Thumbnail for Baffle all glued up. Trim veneer being attached.
Baffle all glued up. Trim veneer being attached.
Thumbnail for Not my basement! Pity...
Smoothing and squaring the top was tricky, given the weight of the baffle.
Not my basement! Pity... Smoothing and squaring the top was tricky, given the weight of the baffle.
Thumbnail for Mortice & tenon joint detail. Yellow glue first, then a tube of epoxy finished the job. Note threaded inserts for optional cone feet.
Mortice & tenon joint detail. Yellow glue first, then a tube of epoxy finished the job. Note threaded inserts for optional cone feet.
Thumbnail for Bottom plate attached. Soft feet selected initially. Open chambers were filled with sand.
Bottom plate attached. Soft feet selected initially. Open chambers were filled with sand.
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