AudioCircle

Community => Non-audio hobbies and interests => The Culinary Circle => Topic started by: JonnyFive on 2 Aug 2014, 02:21 pm

Title: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: JonnyFive on 2 Aug 2014, 02:21 pm
Hi All, this old BBQ pit has sat rusted in my backyard for the 4 years I've owned my house.  It's time to get around to replacing it, and I wondered if AC had any advice.

This BBQ pit has a metal insert from Vestal Manufacturing (who I have already emailed).  Before this metal box (24.5L x 19.5W x 18H) was installed, it seems to me that the pit was open in the middle.  The blue tape indicates a mortar seam that runs throughout the entire BBQ, as if it used to be a fire pit that was bricked in around the metal insert.

If I were to remove the recently bricked in portion, it's about 32" across.

I'd like to do some smoking with this BBQ pit.  Does anyone have any recommendations as to what to do?  Are there any non-custom smoking boxes out there or do I need to look to a custom job, like with Vestal Manufacturing?

Thanks!

Jon
(http://www.audiocircle.com/image.php?id=103207)

(http://www.audiocircle.com/image.php?id=103208)

(http://www.audiocircle.com/image.php?id=103209)
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: macrojack on 2 Aug 2014, 03:02 pm
I would call a brickmason for assessment and options..... and maybe some idea about efficacy and cost.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Bob in St. Louis on 2 Aug 2014, 07:00 pm
Ohhh....I could so get into that.  :thumb:
I know just about 'zero' regarding masonry. But I know quite a bit about smoking food.
The one thing I do know, is that you'll need fireproof bricks to line the firebox. The food will need to be in it's own 'chamber' above and to the rigth of that fire.
I could go on....

If you're seriously interested in some high quality answers, I would join up with these folks. I'm a member there (as well as one other ACer);
http://www.bbq-brethren.com/forum/index.php

Start a thread in the "Q-Talk" section.

Good luck man.  :D
Bob
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: lokie on 2 Aug 2014, 07:34 pm
 (http://www.audiocircle.com/image.php?id=103213)

Maybe something like this?

Google "argentina grill" and "uraguan grill" and click on images. You'll get some good ideas.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: SoCalWJS on 2 Aug 2014, 07:39 pm
Ohhh....I could so get into that.  :thumb:
I know just about 'zero' regarding masonry. But I know quite a bit about smoking food.
The one thing I do know, is that you'll need fireproof bricks to line the firebox. The food will need to be in it's own 'chamber' above and to the rigth of that fire.
I could go on....

If you're seriously interested in some high quality answers, I would join up with these folks. I'm a member there (as well as one other ACer);
http://www.bbq-brethren.com/forum/index.php

Start a thread in the "Q-Talk" section.

Good luck man.  :D
Bob
Good advice to go to the Brethren - I'm also a member there.  :thumb:

Lots of helpful people and lots of experience in there.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: SoCalWJS on 2 Aug 2014, 07:39 pm
(http://www.audiocircle.com/image.php?id=103213)

Maybe something like this?

Google "argentina grill" and "uraguan grill" and click on images. You'll get some good ideas.
Also check "Santa Maria Pit".
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: spothopster on 2 Aug 2014, 07:55 pm
For sure the metal work portion of the pit needs to be redone.  It might be just as effective cost wise to build a new one but then again I am not a builder. I know there are landscape and outdoor living type of companies that have people that know the built in barbecue pit design and build stuff.  Good luck.  An outdoor pit is fun to have.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Bob in St. Louis on 2 Aug 2014, 08:07 pm
Good advice to go to the Brethren - I'm also a member there.  :thumb:\

Cool! I know Rob Babcock is a member, but I didn't know you were too.  :D


Also check "Santa Maria Pit".
Indeed. This is what I've heard those referred to as.
Although, that's a grill, not a smoker.  I think he's going to need a custom fabrication job to turn this into a smoker. You could 'hack' a Walmart smoker and mount it on top of this (which is probably what I'd do), but that would still require some metal working skills and equipment.

Masonry is easy to learn, and the tools are cheap.
Metal working isn't as easy, and the tools are VERY expensive, in comparison.

Bob
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: bladesmith on 2 Aug 2014, 08:12 pm
Clean the masonry well, with a muriatic solution.  (Hardware store). Garden hose it down well, rinsing the whole area well, even any solution around the pit. When finished.

Get a new heavy top grill piece,  preferably stainless or a pot metal. Looks like the upper door is still good, good hings ?

Might need new pins for the door below. I suspect its all pot metal.

Scrub down the steel/pot metal, that is everything new/old, give it a real good soaking with vegatable oil and then load it full of brickets and get it hot. Clean it up again, and repeat, to get your metal back in the right conditions. This will stop the rust and season the pot steel against rust/corrosion.  If it isn't already broken, unfixable.

Good luck,

The Smith

(Every man on my fathers side, were all masons,  muratic acid used as intended,  is common for cleaning masonry. )
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: JonnyFive on 2 Aug 2014, 09:12 pm
Thanks everyone for the advice. I'll sign up for the BBQ forum and research those grill pit options.  I guess I'd prefer a smoker, or the option to smoke, over just an open grill.

I don't think anything with moving parts of that grill in the picture will be good for my application, as it'll rust too soon. 

I also think it's so rusted out there's no point in trying to repair it, although I appreciate the description of how to do so.

Thanks again, if you have any other thoughts keep em coming.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Bob in St. Louis on 2 Aug 2014, 10:03 pm

I also think it's so rusted out there's no point in trying to repair it, although I appreciate the description of how to do so.

If that's old cast iron, or a good quality steel, the rust won't hurt it much. You can take it apart, get rid of the rust, and condition it for future use.
Don't think about painting the metal though. Do what Mr. Smith said about using oil. A local shop (metal working, auto body, sandblaster) can make that metal look like new. So as soon they hand it to you, put a coat of food safe oil on it (canola/veggie). Do a Google search for "how to season a cast iron pan". Your metal should be treated the same way. That's a cool looking door, I'd save it and reuse it. It's certainly cheaper than having somebody make you a new one to spec.
I'd like to see a close up pic of the writing on the door. It might be something vintage (therefore "neat").   :wink:

Bob
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Bob in St. Louis on 2 Aug 2014, 10:04 pm
duplicate post.   :scratch:
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Bob2 on 4 Aug 2014, 11:07 pm
Quote
I guess I'd prefer a smoker, or the option to smoke, over just an open grill.

You need both IMO. I use my grill less than the smoker but sometimes doing a dog (hot dog) for the kids is necessary.
Get the smoker working first!

(http://www.audiocircle.com/image.php?id=103394)

Bladesmith and Bob are on point!
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Rubbbq on 4 Aug 2014, 11:39 pm
Great to see that there are a few Brethren amongst us :thumb: :thumb: I to am a Brethren. I have sponsored a bunch of their cookoffs...
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Rob Babcock on 5 Aug 2014, 01:35 am
Cool! I know Rob Babcock is a member, but I didn't know you were too.  :D

With work and school I haven't been hitting BB as often as I should.  Haven't been cooking out as much as I should, either. :oops:  But I did just get home from Costco with a four pack of pork sirloins, so there's gonna be some smokin' going on. :thumb:

Nice pit area!  I'm sure with a little TLC you'll have an awesome cook space. 8)
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: csharp on 5 Aug 2014, 02:02 am
This may be helpful.
Check out Vestal Mfg Company, Sweetwater, TN.
MODEL OF-56
Unit sides and back are constructed of heavy gauge steel; grates, grille top, doors and door
frame are cast iron. The three position adjustable fire grates use either charcoal or wood.
Cast iron grated cook top and four position adjustable chrome plated steak grille are
included. The unit is shipped completely assembled and will stack several units in height.
Size 18 1/2" high by 17" wide by 24" deep.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Bob in St. Louis on 5 Aug 2014, 03:39 am
Nice. That's four Brethren in this thread!  :thumb:
By the way, I did throw the term "audiophile" around enough over that that one of the guys started an Audiophile thread.
I also started an Audiophile music thread, but that one didn't take off very well.  :lol:
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: S Clark on 5 Aug 2014, 05:03 am
Nice. That's four Brethren in this thread!  :thumb:
By the way, I did throw the term "audiophile" around enough over that that one of the guys started an Audiophile thread.
I also started an Audiophile music thread, but that one didn't take off very well.  :lol:

I just signed up.  Looks like good info over there.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Bob in St. Louis on 5 Aug 2014, 12:10 pm
Good deal Scott, welcome!
Yes indeed, the site is massive. Look for the section called "Q-Talk", that's the main cooking section is.
The rest is either off topic, or very specific section.

Bob
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Wayner on 5 Aug 2014, 02:07 pm
Looks like a great grill to cook your pizza on, I started doing that this summer in my Weber Genesis....
(http://www.audiocircle.com/image.php?id=103412)

Wayner
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: David C on 5 Aug 2014, 03:50 pm
Wayner
the pizza looks great. I have a Weber Genesis grill but have never tried a pizza, we usually do ours in the oven. A couple of questions ...do use a stone for the pizza or is it cast iron? Also, do you just crank all the burners on high and get it really hot? What temp?

thanks in advance

David
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: JonnyFive on 5 Aug 2014, 03:59 pm
Thanks everyone for the replies.  I have contacted a local distributor who can get me the Vestal OF-56 replacement insert, I am still waiting to hear about cost.

My plan is to move in approximately 2 years, so if I spend a lot of money on this I won't recoup the investment when I sell the house (although may keep it as a rental).

Options:

1) Do nothing.  Cost is $0 but will look bad for the sale/renting to have a non-functional home feature.
2) Replace the insert.  Cost...waiting to hear back.  Would be easy to do.
3) Remove the BBQ portion and surround entirely and just brick in a flat surface.  Would add a little space to the backyard.  Could set a gas grill on here or a little movable fire pit.

Any thoughts on these possibilities in terms of cost/benefit?

Thanks,

Jon



Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Bob in St. Louis on 5 Aug 2014, 05:15 pm
You probably wouldn't re-coop the cost if you pay retail to have it rebuilt. A DIY venture would be best if you're wanting to keep it, and in the very least not lose money.

If it were me, I wouldn't get crazy on it if I were moving in two years (two cooking seasons).
I might even level it and put a cheap birdbath on the pad, and cook with a Weber until I move to the new house.
Then I'd build something epic that would be the envy of my friends, family and neighbors..  8)
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Wayner on 5 Aug 2014, 06:33 pm
Wayner
the pizza looks great. I have a Weber Genesis grill but have never tried a pizza, we usually do ours in the oven. A couple of questions ...do use a stone for the pizza or is it cast iron? Also, do you just crank all the burners on high and get it really hot? What temp?

thanks in advance

David

We have a soap stone under the pizza, and yes, all the controls are on high. Temp hovers around 450-475 and the pizza takes between 12 to 15 minuets. The dough is also from scratch.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Doublej on 5 Aug 2014, 08:04 pm
I'd flatten it. That makes the space more useful and probably more valuable in a sale. If you rent out the house, it eliminates liability.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: JonnyFive on 5 Aug 2014, 08:12 pm
I'd flatten it. That makes the space more useful and probably more valuable in a sale. If you rent out the house, it eliminates liability.

These are good points! Thanks.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: SoCalWJS on 5 Aug 2014, 10:23 pm
If you are not going to stay there yourself, I'd keep it pretty cheap. DIY or minimal $$$.

I may have missed it - how are your Masonry skills? You mention removing the recently bricked in center portion. If you do that and then complete a brick wall along the front so that there is a pit. Make it so that you could lay a grate over the top of the pit and it could work as a grill or a fire pit. Cheap and fairly straight forward.

Invest in a good smoker and then take it with you when you move.
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: Bob in St. Louis on 5 Aug 2014, 11:45 pm
Is there a budget?
Title: Re: Any advice on re-doing/upgrading this old outdoor BBQ pit?
Post by: bladesmith on 6 Aug 2014, 12:06 am
It kind of looks like there was a ( complete) paver brick pad made below it, on which it stands. (?).

If thats the case and it is a complete paver pad. Might be better to knock down the whole grill and just keep the paver brick pad underneath and use a standard stainless gas grill on top.

Usually masons will do a project with the same kind of bricks, when doing it at one time/period. It almost looks like a pad was there and then a pit was added later with a different style of bricks.

Wish I was closer to your location, I could help you out, better.

Good luck