Daleda1,
I agree with you in the sense that every factor matters. However, there are some $$$ and logistics challenges to a no expense limit crossover.
You showed caps with 2.2uF value. To save everyone else looking it up, the versions that you showed compared to Sonicaps breaks down to:
Sonicaps gen1 200VDC - $30 pair
Audyn true copper Max - $240 pair
Audio Note copper foil - $230 pair
At that low value, you are adding over $200 additional cost for that upgrade of 1 capacitor if you had upgraded from the start. Since you already own the sonicaps, upgrading actually costs you your original product cost $30 plus $230 for the upgrade. That's just one capacitor pair.
It gets worse as soon as you step up to higher values. Some challenges with the truly exotic caps is there are very few values available, it becomes so cost prohibitive that the manufacturer doesn't even offer high value caps, plus the sizes can be so large that you no longer can fit the crossover board.
As example if we go up to a value near 6uF, we already have problems with specific values not available, so I just picked next closest value to show relative prices:
Sonicap - gen 1 6uF - $58 pair
Miflex KPCU-01 6uF - $470 pair
Audyn True Copper MAx 5.6uF - $600 pair
Audio Note copper foil 6.8uF - $500 pair
If you increase the capacitor value a little more, 8uF, 20uF, the problem of cost, size, availability continues to increase dramatically.
From a designer/vendor standpoint I think Danny's choice of Sonicap is very solid and proven. Sonicap offers a full-range of values available at a high-performance per cost ratio. End of story. I doubt Danny will ever claim that Sonicap is the only viable option in a relatively similar price range, but I can tell you from my comparatively limited experience that parts availability in specific values is always a problem.
There are some other high-performance per cost capacitors that I like a lot, but they all have a more limited offering of values than Sonicap does. Pick any three of Danny's designs, lets say X-Static, X-LS, and your RP-600M upgrade, then pick a popular performance/value capacitor, Jantzen, Audyn, ClarityCap, Obbligato, whatever you like. You almost certainly will be unable to purchase the capacitor values needed to build all 3 kits, from any one product line. Sure you can mix-and match but it adds labor and cost, trying to find values and have them shipped from different manufacturers. I think you would have a hard time building any 3 designs from even 2 different product lines. Sonicap does solve that in many ways by having a comprehensive option of values. Other lower-end product lines are also comprehensive, but as product lines increase in cost, their range of values offered typically decreases as well.
I got sidetracked, sorry. You are right that higher end caps could give you a performance gain. I do not think the overall market supports the desire. Adding $300 to $600 in cost to an already premium crossover is a hard sell, and from my experience other upgrades are often more cost effective.
Miflex KPCU-01 0.1uF bypass caps at $20 each is a proven upgrade.
Tube connectors at $60 pair is proven from my perspective.
I would also argue the value of upgrading resistors first. Your basic kit probably has Jantzen Superes or similar - $8 pair, which can be upgraded to Mills resistors - $16 pair, upgraded to Path Audio -$50 pair or Dueland standard-graphite -$45 pair.
I'd rather spend $200 for one of Danny's speaker cable kits or Power cords, or upgrade my actual amplifier, before I would put another $400 into crossover components above something proven like Sonicap with Miflex bypass.
When I see people building $800 crossovers it is usually limited to the crowd that already has $400 speaker cables, $400 power cables, and $3000 amplifiers. For the rest of us I think the money should go into other things first.
Elon
ezeescrossovers.com